Harmony Series 2 Homelift - XH00200 Issue: D Page 2 of 106
Contents
Safe Handling / Lifting ............................................................................................................ 4
Weights of Main Component .................................................................................................. 4
Working Under the Lift – ALWAYS FIT SAFETY SCOTCH ................................................... 5
Safe Working Environment .................................................................................................... 7
Safe Working Environment .................................................................................................... 9
Glossary of Terms ................................................................................................................ 11
Site Preparation ................................................................................................................... 12
Wheelchair Aperture Details ................................................................................................ 13
Aperture Liner ...................................................................................................................... 14
Aperture Trim Installation – Stage 1 ..................................................................................... 16
Aperture Trim Installation – Stage 2 ..................................................................................... 17
Harmony Lift Loading Diagram ............................................................................................ 18
Electrical Requirements ....................................................................................................... 19
Mounting of Power Pack & Wiring ........................................................................................ 19
Lower Guide Installation Procedure..................................................................................... 20
Preparing for Sling Installation ............................................................................................. 21
Intermediate Guide Installation – Long Sling ONLY ............................................................. 22
Middle & Lower Control Tube/Tray Installation .................................................................... 23
Cover Aperture – Trapdoor & RH Profile Trim with Plunger ................................................. 25
Upper Guide Installation ...................................................................................................... 25
Upper Guide Ceiling/Wall Fix ............................................................................................... 26
Harmony Guide Fixing Using Wall Attachment Plate Assy. (85mm) .................................... 27
Harmony Guide Fixing Using Wall Attachment Plate Assy. (85-399mm) ........................ 27
Upper Control Tube/Tray Installation ................................................................................... 28
Trailing Cable Installation – at the Powerpack end .............................................................. 28
Trailing Cable Installation – at the Control Tube end ........................................................... 29
Ram Installation Preparation – bleed nipple cap removal .................................................... 29
Ram Installation ................................................................................................................... 30
Sling Installation ................................................................................................................... 31
Bleeding the Hydraulic System & Fitting Protective Covers ................................................. 32
Fitting the Trapdoor ‘Leg’ & Rear Cover Plate ..................................................................... 33
Installing the Control Mechanism Linking Rod ..................................................................... 34
Carriage Installation Procedure ............................................................................................ 35
Floor Assembly Preparation .......................................................................................... 35
Fixing Sides to Floor ..................................................................................................... 36
Fixing Centre Brace to Top of Sides ............................................................................. 36
Fixing Carriage to Sling ................................................................................................ 37
Fitting Car Side Safe Edges .......................................................................................... 37
Fitting the Door and Door Safe Edge Cable Arrangement ............................................ 38
Fitting the Underpan ..................................................................................................... 38
Tilting the Floor ............................................................................................................. 39
Information regarding Controls, Settings & Adjustments ...................................................... 40
Fitting the Upper Limit Bracket ......................................................................................... 40
Bottom Stop Height Adjustment ....................................................................................... 41
Fitting Control Board to Front of Sling .............................................................................. 42
Initial Start Up ................................................................................................................... 42
Creep Protection Board .................................................................................................... 43
Protection Cord Assembly ............................................................................................ 43
Installation and Operation on Lift Control Board (CE1654) ........................................... 43
Car/Sling Switch Settings and Adjustments ..................................................................... 44
Zone Switch Settings .................................................................................................... 44
Adjusting the Control Mechanism ................................................................................. 45
Up/Down Control and Control Mechanism Circuit Functional Description ........................ 46