TERRY HARMONY 2 Series

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Harmony Series 2 Homelift - XH00200 Issue: D Page 82 of 106

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Table of Contents2
Safe Handling / Lifting4
Weights of Main Component4
Working under the Lift - ALWAYS FIT SAFETY SCOTCH5
Safe Working Environment7
Safe Working Environment9
Glossary of Terms11
Site Preparation12
Wheelchair Aperture Details13
Aperture Liner14
Aperture Trim Installation - Stage 116
Aperture Trim Installation - Stage 217
Harmony Lift Loading Diagram18
Electrical Requirements19
Mounting of Power Pack & Wiring19
Lower Guide Installation Procedure20
Preparing for Sling Installation21
Intermediate Guide Installation - Long Sling ONLY22
Middle & Lower Control Tube/Tray Installation23
Cover Aperture - Trapdoor & RH Profile Trim with Plunger25
Upper Guide Installation25
Upper Guide Ceiling/Wall Fix26
Harmony Guide Fixing Using Wall Attachment Plate Assy. (85Mm)27
Harmony Guide Fixing Using Wall Attachment Plate Assy27
(85-399Mm)27
Upper Control Tube/Tray Installation28
Trailing Cable Installation - at the Powerpack End28
Trailing Cable Installation - at the Control Tube End29
Ram Installation Preparation - Bleed Nipple Cap Removal29
Ram Installation30
Sling Installation31
Bleeding the Hydraulic System & Fitting Protective Covers32
Fitting the Trapdoor 'Leg' & Rear Cover Plate33
Installing the Control Mechanism Linking Rod34
Carriage Installation Procedure35
Floor Assembly Preparation35
Fixing Sides to Floor36
Fixing Centre Brace to Top of Sides36
Fixing Carriage to Sling37
Fitting Car Side Safe Edges37
Fitting the Door and Door Safe Edge Cable Arrangement38
Fitting the Underpan38
Tilting the Floor39
Information Regarding Controls, Settings & Adjustments40
Fitting the Upper Limit Bracket40
Bottom Stop Height Adjustment41
Fitting Control Board to Front of Sling42
Initial Start up42
Creep Protection Board43
Protection Cord Assembly43
Installation and Operation on Lift Control Board (CE1654)43
Car/Sling Switch Settings and Adjustments44
Zone Switch Settings44
Adjusting the Control Mechanism45
Up/Down Control and Control Mechanism Circuit Functional Description46
Trapdoor Switch Settings and Adjustments47
Trapdoor Safe Edge Override & Creep Disable Switch48
Underpan Separation Override Switch - Sling LHS48
Sling Top Safe Edge Switch49
Underpan/Switch Settings49
Door Operator Adjustment50
Automatic Door Closer Set up Procedure50
Manual Door Set up51
Installation Procedure Checklist53
Test Certificate57
Final Testing65
Harmony Adjustments - to be Set on Installation67
Client Check List69
Fault Finding71
Phone Support Fault Finding71
Main Controller PCB (CE966)72
Function of Fuses on Main Controller PCB72
Function of Led's on Main Controller PCB72
CE1654 Sling PCB73
Connector, LED, and Sectional Layout Diagram73
Function of Fuses on Sling PCB74
Function of Led's on Sling PCB74
CE1654 PCB Layout - Detail Drawing75
Circuit Diagram Section77
Wiring Diagram 1 - Harmony V2 W/C Lift Wiring to P/Pack Circ. Board CE966 (Xh00155D)79
Wiring Diagram 2 - Wiring Cables from W/C Door81
Wiring Diagram 3 - Harmony W/C Control PCB (7 Core Colour)83
Harmony Fault Finding - Emergency Circuit85
Harmony Fault Finding - down Hold86
Harmony Fault Finding - up Hold87
Programming the Receivers88
Fitting Optional Extras89
Side Infill Tubes89
Fold up Seat90
New Style Seat Design90
Old Style Seat Design91
Perch Seat92
Lap Belt92
Harmony Phone Kit (LH630)93
Panel Installation Procedure94
Declaration of Conformity98
Harmony Service Points99
Inspections & Maintenance101
Harmony Lift - Master Definitions of Basic Safety Items102
Insulation Resistance Testing103
Lift Disassembly/Safe Disposal of Hazardous Materials105

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