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THERMACUT EX-TRAFIRE 75SD - User Manual

THERMACUT EX-TRAFIRE 75SD
64 pages
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THERMACUT
®
EX-TRAFIRE
®
75SD
PLASMA CUTTING POWER SUPPLY
Operator Manual
Revision: T-5
English
2021
EX-4-907-001
N-22159
BEFORE SWITCHING ON OR OPERATING THE SYSTEM,
READ THIS MANUAL, BECOME FAMILIAR WITH THE
CONTENT. KEEP THE MANUAL LOCAL TO THE JOB SITE
WITH EASY ACCESS TO ALL PERSONNEL. THE SYSTEM IS TO BE USED FOR METAL
CUTTING ONLY.
PLEASE, CHECK THE LATEST VERSION OF THE OPERATOR MANUAL ON OUR WEBSITE:
www.ex-trafire.com
!IMPORTANT!
Question and Answer IconNeed help?

Do you have a question about the THERMACUT EX-TRAFIRE 75SD and is the answer not in the manual?

Summary

Safety Precautions

General Hazard Warnings

Covers general cautions, arc rays, noise, and flying sparks hazards.

Physical and Electrical Hazards

Details risks from cutting, electric shock, and hot parts.

Environmental and Interference Risks

Addresses hazards from gases, magnetic fields, and electromagnetic interference.

Safety Sticker Information

Explains the safety sticker warnings and their meaning.

Equipment Specifications

Dimensions and Weight

Details the physical dimensions and weight of the plasma arc power supply.

Technical Specs (220 V)

Lists electrical and operational specifications for the 3 x 220 V power supply.

Technical Specs (400 V)

Lists electrical and operational specifications for the 3 x 400 V power supply.

Duty Cycle Performance

Explains the duty cycle and provides a graphical representation.

Hand Torch Setup

Step-by-step guide for setting up the hand torch.

Machine Torch Setup

Step-by-step guide for setting up the machine torch.

Symbols and Markings Explained

Clarifies the meaning of various symbols and markings on the equipment.

Installation Guide

Initial Inspection and Contents

Procedures for verifying goods, making claims, and checking package contents.

Power Supply and Grounding

Guidelines for placing the power supply, connecting mains, and proper grounding.

Mains Power Lead Installation

Details on mains power lead specifications, extensions, and three-phase connection.

Electrical and Torch Connections

Step-by-step guide for connecting the power lead and the torch.

Gas Supply Requirements

Information on required gas supply, quality specifications, and additional filtration.

Gas Pressure and Hose Installation

Procedures for connecting the air-line hose and setting gas pressure.

CNC Interface Setup

Details on connecting the system's CNC interface and configuring DIP switches.

External Power Connections

Diagrams for activating DC and AC coils with external power supplies.

Isolated Module Connection

Guidance on connecting an industrial isolated module with an external power supply.

Circle Cutting Guide Installation

Step-by-step instructions for installing the circle cutting guide accessory.

Operating the Plasma Cutter

Front Panel Controls

Details the front view and control panel of the plasma cutting system.

Rear Panel Connections

Provides details of the rear view and control panel connections.

System Power-Up

Instructions for turning the system ON and checking LED indicators.

Hand Torch Operation Basics

Guides on operating the hand torch and its safety trigger.

Work Clamp and Edge Start

Covers fitting the work clamp and starting cuts from the edge of the workpiece.

Advanced Hand Torch Cutting

Explains hand torch cutting techniques, consumables, and post-flow.

Piercing Technique

Instructions for piercing operations and managing arc spray.

Gouging Procedures

Details on gouging mode, parameters, and torch angle.

Gouge Profile Adjustment

Explains how to modify and adjust the gouge profile.

Machine Torch Operation

Guides on operating the machine torch and its alignment.

Maintenance Procedures

Routine Maintenance Schedule

Outlines maintenance tasks based on usage frequency (every usage, week, 3 months).

Built-in Filter Care

Instructions for purging and draining the built-in float type auto drain filter.

Ordering Information

Power Supply Units

Lists part numbers and descriptions for EX-TRAFIRE 75SD power supply units.

Cutting System Kits

Lists part numbers for manual and mechanized cutting system kits.

Consumable Kits

Details available consumable kits for torches, including part numbers.

Troubleshooting Guide

Power and Indicator Faults

Addresses issues with the main switch, LED1, LED4, and fan faults.

Gas, Consumables, and Connection Issues

Covers LED2/LED3 issues related to gas, consumables, and connections.

Output and Arc Performance Problems

Troubleshoots issues with arc output, transfer, stability, and pilot arc.

Performance and Quality Issues

Addresses restricted output and problems affecting cut quality.

Error Code Reference

Lists and explains various error codes displayed by the system.

Available Accessories

Air Filtration and Couplings

Details the Filter-EX air filter, cartridge, and quick connect couplings.

Interface, Lubricant, and Guides

Information on CNC interface kits, O-ring lubricant, and cutting guide kits.

Power Supply Block Diagram

System Component Diagram

Visual representation of the power supply's internal components and signal flow.

Product Disposal and Recycling

Waste Handling and RoHS Compliance

Guidance on proper disposal of waste materials, product end-of-life, and RoHS compliance.

Warranty Information

Warranty Terms and Conditions

Details warranty coverage, periods, exclusions, and seller liability.

Contact and Company Information

Headquarters and Subsidiaries

Lists contact details for Thermacut headquarters and international subsidiaries.

Regional Distributor Details

Provides distributor contact information and trademark acknowledgements.

THERMACUT EX-TRAFIRE 75SD Specifications

General IconGeneral
Input Frequency50/60 Hz
Cutting Capacity25 mm
Protection ClassIP23
Efficiency85%
Cooling MethodForced Air
Input Voltage3 x 400 V
Output Current75 A
Duty Cycle100%
Protection FeaturesOvervoltage