Thermal Dynamics A60 CUTMASTER Service Manual

TABLE OF CONTENTS
SECTION 4 TORCH:
OPERATION ..................................................................................................................4T-1
4T.01 Machine and Automated Torch Operation ................................................4T-1
4T.02 Automation Torch Parts Selection ............................................................4T-2
4T.03 Machine and Hand Torch Parts Selection ................................................4T-2
4T.04 Cut Quality ................................................................................................4T-3
4T.05 General Cutting Information ......................................................................4T-4
4T.06 Hand Torch Operation ..............................................................................4T-5
4T.07 Gouging ....................................................................................................4T-8
4T.08 Recommended Cutting Speeds for Machine and Automated Torches With
Exposed Tip ............................................................................................4T-10
4T.09 Recommended Cutting Speeds for Machine and Automated Torches With
Shielded Tip ............................................................................................4T-28
PATENT INFORMATION .....................................................................................................4T-46
SECTION 5 SYSTEM:
SERVICE .........................................................................................................................5-1
5.01 General Maintenance .................................................................................5-1
5.02 Maintenance Schedule ...............................................................................5-2
5.03 Common Faults ..........................................................................................5-2
5.04 Fault Indicator .............................................................................................5-2
5.05 Basic Troubleshooting Guide ......................................................................5-3
5.06 Circuit Fault Isolation ..................................................................................5-6
5.07 Main Input and Internal Power Problems ....................................................5-9
5.08 Pilot Arc Problems ....................................................................................5-13
5.09 Main Arc and Controls Problems ..............................................................5-14
5.10 CNC Interface Problems ........................................................................... 5-15
5.11 Test Procedures .......................................................................................5-15
SECTION 5 TORCH:
SERVICE .......................................................................................................................5T-1
5T.01 General Maintenance ...............................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts .......................5T-2
SECTION 6:
PARTS LISTS .................................................................................................................. 6-1
6.01 Introduction .................................................................................................6-1
6.02 Ordering Information ................................................................................... 6-1
6.03 Power Supply Replacement .......................................................................6-1
6.04 Replacement Power Supply Parts ..............................................................6-2
6.05 Options and Accessories ............................................................................6-2
6.06 Major External Replacement Parts .............................................................6-4
6.07 Front Panel Replacement Parts ..................................................................6-5
6.08 Left Side Replacement Parts .....................................................................6-6
6.09 Right Side Replacement Parts ...................................................................6-7
6.10 Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
6-8
6.11 Torch Consumable Parts Automation / Machine (SL100)Torch ...............6-10
6.12 Torch Consumable Parts Manual (SL60)Torch ........................................6-12
6.13 Replacement Parts for Hand Torch .........................................................6-13

Thermal Dynamics A60 CUTMASTER Specifications

General

Brand	Thermal Dynamics
Model	A60 CUTMASTER
Category	Welding System
Language	English