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Thermal Dynamics
Welding System
A60 CUTMASTER
Thermal Dynamics A60 CUTMASTER User Manual
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Corporate Headquarters
16052 Swingley Ridge Road
Suite 300
St. Louis, MO 63017
T
elephone: 636-728-3000
Email: TDCSales@Thermadyne.com
www.thermadyne.com
115
Table of Contents
Table of Contents
5
Section 1:General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System:introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch:introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Power Supply Location and Mounting
23
Primary Input Power Connections
23
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 CNC Connection
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch:operation
35
01 Machine and Automated Torch Operation
35
02 Automation Torch Parts Selection
36
03 Machine and Hand Torch Parts Selection
36
04 Cut Quality
37
05 General Cutting Information
38
06 Hand Torch Operation
39
07 Gouging
42
08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
44
09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
62
Patent Information
80
Section 5 System:service
83
General Maintenance
83
Maintenance Schedule
84
Common Faults
84
Fault Indicator
85
Basic Troubleshooting Guide
86
Circuit Fault Isolation
88
Section 5 Torch:service
91
01 General Maintenance
91
02 Inspection and Replacement of Consumable Torch Parts
92
Section 6:Parts Lists
93
Introduction
93
Ordering Information
93
Power Supply Replacement
93
Replacement Power Supply Parts
94
Options and Accessories
94
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
96
Torch Consumable Parts Automation / Machine (Sl100)Torch
98
Torch Consumable Parts Manual (Sl60)Torch
100
Replacement Parts for Hand Torch
101
Appendix 1: Sequence of Operation(Block Diagram
103
Appendix 2: Data Tag Information
104
Appendix 3: Torch Pin - out Diagrams
105
Appendix 4: Torch Connection Diagrams
107
Appendix 5: System Schematic, 208/460V Units
110
Appendix 6: System Schematic, 400V/600V Units
112
APPENDIX 7: Publication History
114
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Thermal Dynamics A60 CUTMASTER Specifications
General
Brand
Thermal Dynamics
Model
A60 CUTMASTER
Category
Welding System
Language
English
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