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Thermal Dynamics
Welding System
A60 CUTMASTER
Thermal Dynamics A60 CUTMASTER Service Manual
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Art # A-08953_AB
60%
Duty
Cycle
60
600
v
400
460
v
v
AUTOMA
TED PLASMA
CUTTING SYSTEM
A60
CUTMASTER
™
Rev
. AQ Date:
December 7, 2012
Manual #
0-4982
Operating Features:
Service Manual
2
Table of Contents
Service Manual
1
Table of Contents
5
General Information
9
Notes, Cautions and Warnings
9
Important Safety Precautions
9
Publications
10
Note, Attention Et Avertissement
11
Precautions de Securite Importantes
11
Documents de Reference
13
Declaration of Conformity
14
Statement of Warranty
15
Section 2 System: Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Section 2 Torch: Introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Options and Accessories
22
05 Introduction to Plasma
22
Section 3 System: Installation
25
Unpacking
25
Lifting Options
25
Power Supply Location and Mounting
25
Primary Input Power Connections
25
Gas Connections
28
Section 3 Torch: Installation
31
01 Torch Connections
31
02 CNC Connection
31
Section 4 System: Operation
33
Front Panel Controls / Features
33
Preparations for Operation
34
Section 4 Torch: Operation
37
01 Machine and Automated Torch Operation
37
02 Automation Torch Parts Selection
38
03 Machine and Hand Torch Parts Selection
38
04 Cut Quality
39
05 General Cutting Information
40
06 Hand Torch Operation
41
07 Gouging
44
08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
46
09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
64
Patent Information
82
Section 5 System: Service
85
General Maintenance
85
Maintenance Schedule
86
Common Faults
86
Fault Indicator
87
Basic Troubleshooting Guide
88
Circuit Fault Isolation
90
Main Input and Internal Power Problems
93
Pilot Arc Problems
97
Main Arc and Controls Problems
98
CNC Interface Problems
99
Test Procedures
99
Section 5 Torch: Service
109
01 General Maintenance
109
02 Inspection and Replacement of Consumable Torch Parts
110
Parts Lists
111
Introduction
111
Ordering Information
111
Power Supply Replacement
111
Replacement Power Supply Parts
112
Options and Accessories
112
Major External Replacement Parts
114
Front Panel Replacement Parts
115
Left Side Replacement Parts
116
Right Side Replacement Parts
117
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
118
Torch Consumable Parts Automation / Machine (Sl100)Torch
120
Torch Consumable Parts Manual (Sl60)Torch
122
Replacement Parts for Hand Torch
123
Section 7: Replacement Procedures
125
Scope
125
Anti-Static Handling Procedures
125
Parts Replacement - General Information
125
Major External Parts
126
Front Panel Parts Replacement
127
Left Side Internal Parts Replacement
128
Rear Panel Parts Replacement
129
Right Side Internal Parts Replacement
132
Appendix 1: Sequence of Operation (Block Diagram
133
Appendix 2: Data Tag Information
134
Appendix 3: Torch Pin - out Diagrams
135
Appendix 4: Torch Connection Diagrams
137
Appendix 5: System Schematic, 208/460V Units
140
Appendix 6: System Schematic, 400V/600V Units
142
Appendix 7: Raw Arc Voltage
144
Appendix 8: Publication History
146
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Thermal Dynamics A60 CUTMASTER Specifications
General
Brand
Thermal Dynamics
Model
A60 CUTMASTER
Category
Welding System
Language
English
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