Thermal Dynamics A60 CUTMASTER - Service Manual

Thermal Dynamics A60 CUTMASTER

148 pages

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Art # A-08953_AB

60%

Duty

Cycle

60

600

v

400

460

v

v

AUTOMATED PLASMA

CUTTING SYSTEM

A60

CUTMASTER

™

Rev. AQ Date: December 7, 2012 Manual # 0-4982

Operating Features:

Service Manual

Table of Contents

Service Manual1
Table of Contents5
General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications10
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes11
- Documents de Reference13
- Declaration of Conformity14
- Statement of Warranty15
Section 2 System: Introduction17
- How to Use this Manual17
- Equipment Identification17
- Receipt of Equipment17
- Power Supply Specifications18
- Input Wiring Specifications19
- Power Supply Features20
Section 2 Torch: Introduction21
- 01 Scope of Manual21
- 02 General Description21
- 03 Specifications21
- 04 Options and Accessories22
- 05 Introduction to Plasma22
Section 3 System: Installation25
- Unpacking25
- Lifting Options25
- Power Supply Location and Mounting25
- Primary Input Power Connections25
- Gas Connections28
Section 3 Torch: Installation31
- 01 Torch Connections31
- 02 CNC Connection31
Section 4 System: Operation33
- Front Panel Controls / Features33
- Preparations for Operation34
Section 4 Torch: Operation37
- 01 Machine and Automated Torch Operation37
- 02 Automation Torch Parts Selection38
- 03 Machine and Hand Torch Parts Selection38
- 04 Cut Quality39
- 05 General Cutting Information40
- 06 Hand Torch Operation41
- 07 Gouging44
- 08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip46
- 09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip64
Patent Information82
Section 5 System: Service85
- General Maintenance85
- Maintenance Schedule86
- Common Faults86
- Fault Indicator87
- Basic Troubleshooting Guide88
- Circuit Fault Isolation90
- Main Input and Internal Power Problems93
- Pilot Arc Problems97
- Main Arc and Controls Problems98
- CNC Interface Problems99
- Test Procedures99
Section 5 Torch: Service109
- 01 General Maintenance109
- 02 Inspection and Replacement of Consumable Torch Parts110
- Parts Lists111
Section 7: Replacement Procedures125
- Scope125
- Anti-Static Handling Procedures125
- Parts Replacement - General Information125
- Major External Parts126
- Front Panel Parts Replacement127
- Left Side Internal Parts Replacement128
- Rear Panel Parts Replacement129
- Right Side Internal Parts Replacement132
Appendix 1: Sequence of Operation (Block Diagram133
Appendix 2: Data Tag Information134
Appendix 3: Torch Pin - out Diagrams135
Appendix 4: Torch Connection Diagrams137
Appendix 5: System Schematic, 208/460V Units140
Appendix 6: System Schematic, 400V/600V Units142
Appendix 7: Raw Arc Voltage144
Appendix 8: Publication History146

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