Thermal Dynamics Pak Master 100XL Service Manual

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ........................................................................ 1
1.02 Important Safety Precautions .......................................................................... 1
1.03 Publications ..................................................................................................... 2
1.04 Note, Attention et Avertissement ..................................................................... 3
1.05 Precautions De Securite Importantes.............................................................. 3
1.06 Documents De Reference ............................................................................... 5
1.07 Declaration of Conformity ................................................................................ 7
1.08 Statement of Warranty..................................................................................... 8
SECTION 2:
INTRODUCTION ................................................................................................................. 9
2.01 Scope Of Manual............................................................................................ 9
2.02 General Service Philosophy ........................................................................... 9
2.03 Service Responsibilities ................................................................................. 9
SECTION 3:
DESCRIPTION .................................................................................................................. 11
3.01 Scope of Manual .......................................................................................... 11
3.02 General Description...................................................................................... 11
3.03 Specifications/Design Features .................................................................... 11
3.04 Power Supply Options and Accessories ....................................................... 12
SECTION 4:
SERVICE TROUBLESHOOTING DIAGNOSTICS.............................................................. 13
4.01 Introduction .................................................................................................. 13
4.02 Periodic Inspection & Procedures................................................................. 13
4.03 Common Operating Problems ...................................................................... 13
4.04 Troubleshooting Guide - General Information................................................ 14
4.05 Circuit Fault Isolation .................................................................................... 15
4.06 Main Input and Internal Power Problems ...................................................... 16
4.07 Pilot Arc Problems ........................................................................................ 19
4.08 Main Arc Problems ....................................................................................... 20
4.09 Test Procedures............................................................................................ 21
SECTION 5:
REPAIRS & REPLACEMENT PROCEDURES ................................................................... 29
5.01 Introduction .................................................................................................. 29
5.02 Anti-Static Handling Procedures ................................................................... 29
5.03 Parts Replacement - General Information .................................................... 29
5.04 Major External Parts Replacement ............................................................... 30
5.05 Access Panel Parts Replacement ................................................................ 31
5.06 Front Panel Parts Replacement .................................................................... 31
5.07 Left Side Internal Component Parts Replacement ........................................ 32
5.08 Rear Panel Parts Replacement .................................................................... 34
5.09 Right Side Internal Component Parts Replacement ..................................... 35

Thermal Dynamics Pak Master 100XL Specifications

General

Brand	Thermal Dynamics
Model	Pak Master 100XL
Category	Welding System
Language	English