Contents
Safety............................................................................4
MaintenanceandService..........................................4
GeneralInformation.......................................................5
ExternalReferenceMaterial......................................5
ToroDIAGSoftware...............................................5
Abbreviations.........................................................5
Glossary.................................................................5
GeneralElectricalDiagnosticInformation.........................6
ConsumableMaterialsList........................................6
SpecialTools...........................................................6
InstallingtheLi+DiagnosticWireHarness.................8
UninstallingtheLi+DiagnosticWireHarness............10
“WakingUp”theBatteryPack..................................12
InspectingtheWireHarnessesandComponent
ConnectorAssemblies.........................................13
RepairingHarnessWireInsulation............................13
TestingElectricalCircuits........................................14
PreparingtoTesttheComponents............................15
TestingtheComponent...........................................15
InfoCenterDiagnosticsScreenIcons........................16
FrequentlyUsedProcedures............................................17
ConnectingtheBatteryPack....................................17
DisconnectingtheBatteryPack................................17
UsingtheKickstand................................................17
ReadingFaultCodes...............................................18
ClearingFaultCodeswhileUsingtheMachine............19
ClearingtheInfoCenterFaultLog.............................19
TurningontheMachine..........................................19
TurningofftheMachine..........................................19
ReturningtheEquipmenttoService..........................19
ConsoleCover.......................................................19
PowerCenterCover................................................20
Fault01InternalTEC....................................................21
Fault0212VdcSupply...................................................23
Fault035VSupply........................................................35
Fault04Pre-Charge.......................................................41
Fault05Communication................................................57
Fault07MotorOverTemperature....................................70
Fault09InternalMotor..................................................75
Fault10MotorStalled....................................................88
Fault11SoftwareIncompatible.......................................90
Fault12KeyStuckOn....................................................91
Fault13InternalBattery...............................................100
Fault15Software.........................................................110
Fault16ContactorFault...............................................111
AppendixA:WireHarnesses.........................................113
ElectricalSystemHarnessConnector,Pin,and
TerminalIdentication......................................113
AppendixB:ToroElectronicController
Connections.....................................................135
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