Toro 04042 - General Electrical Diagnostic Information; Consumable Materials List; Special Tools

GeneralElectrical
DiagnosticInformation
UsetheeFlexServiceManual,Chapter8,FoldoutDrawings,for
electricalschematicsandwireharnessdiagramsrequiredfor
troubleshooting.
TheGreensmastereFlexusesa53Vdcbattery-based
electricalsystem.Actualmeasurementsofbatteryvoltage
willvaryfrom42to64Vdc,dependingonthechargelevel
ofthebattery.
Note:Themachineframeisnotusedasanelectricalground.
Groundisdistributedthroughthemachinewireharnesses.
ConsumableMaterialsList
Important:RefertotheapplicableMSDSwhenusing
chemicals.
ConsumableMaterials
Material
Specicationandor
Manufacturer/Supplier
Non-conductiveabrasive
paper(120grit)
Manufacturer/Supplier(3M),
commerciallyavailable
Isopropylalcohol
Commerciallyavailable
Blackvinyltape
3M™T artan™1710General
UseVinylElectricalInsulating
Tape,commerciallyavailable
CavityplugGT150GT150cavityplug,
manufacturerP/N:15305171
CrocusclothANSIB74.18,commercially
available
Dielectricgel
ToroP/N:107-0342
Electricalcontactcleaner
Commerciallyavailable
Eraser(pinkpearl)Commerciallyavailable
SodiumbicarbonateCommerciallyavailable
Skin-overgreaseToroP/N:TOR50547
Wiredryeraerosol
Commerciallyavailable
SpecialTools
ToroDIAGDiagnosticSoftware
Note:RefertotheToroDIAGUser’sGuide.
ToroDIAGUSB/CANCable
ToroP/N115-1944
Note:RefertotheToroDIAGUser’sGuide.
Multimeter
Note:Useadigitalmultimeterwhentestingelectrical
circuits.Thehighimpedance(internalresistance)ofadigital
multimeterinthevoltagemodewillensurethatexcesscurrent
isnotallowedthroughthemultimeter.Excesscurrentcan
damageelectricalandelectroniccircuitsnotdesignedtocarry
thecurrent.
Note:Readandunderstandthemanufacturer’soperating
instructionsforthemultimeter.
Li+DiagnosticWireHarness
ToroP/N120-6339
UsetheLi+diagnosticwireharness(Figure2)whenchecking
thefollowing:
•testingthebatteryvoltage
•testingthebatterycontactor
•determiningdamagetothebatterywireharness
TheLi+diagnosticwireharnessisconguredwithextrawire
lengthandhasthecapabilitytoisolateelectricalcircuits.It
alsoprovidesthecapabilityfordirectCANcommunicationto
thebatterypackwhileusingtheToroDIAGinterface,andit
canbeconnecteddirectlytoabatterypackconnectedtothe
machineorabatterypackoffthemachine.
Note:UsetheLi+diagnosticwireharness,aToroDIAG
USB/CANinterfacecable,andaPCwithToroDIAG
softwaretoretrieveCANinformationwhenworkingwitha
ToroServiceRepresentative.
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