Assembly of External Components
1. Install new fire ring washers (Fig. 89, Item 1), convex
surface facing up.
2. Install new copper washers (Item 2).
3. Install the injectors and tighten to a torque of 90 Nm
(66 ft-lb).
4. Install the pre-heat plugs (Item 4) and tighten to a
torque of 22 Nm (16 ft-lb).
5. Install the thermostat housing (Item 5) and cover
(Item 6), fitted with a new thermostat and gasket.
6. Install the cylinder head cover (Item 7), and tighten to
a t
orque of 10 Nm (7 ft-lb).
Figure 89
7. Install the pre-heat plug wires.
8. Install the breather pipe assembly, with oil filler pipes
and
filler orifice (Fig. 90, Item 13).
9. Install the injector pipes (Item 12).
10. Install the oil pressure switch (Item 14) and tighten
to a torque of 27.5 Nm (20 ft-lb).
11. Install a new oil filter (Item 10). (See Break-in Engine
After Overhaul.)
12. Install the alternator and alternator belt.
13. Install the water inlet housing.
14. Install the exhaust manifold with new seals.
15. Install the intake manifold.
16. Remove the engine from the stand.
17. Install the clutch housing centering pin.
Figure 90
18. Install the TDC sensor.
Engine Page 3 - 60
Rev. B
Groundsmaster 455-D
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