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Toro Lawn-boy - Disassembly

Toro Lawn-boy
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PIVOTING ZONE START BRAKE
48
There are two versions of this brake. The function is
the same, but they contact different parts of the
flywheel. Fi
g
ure 88 is a dia
g
ram of the system used on
recoil start en
g
ines. The brake pad en
g
a
g
es the
bottom of the flywheel. Fi
g
ure 89 is a photo of a
sli
g
htly different system used on electric start en
g
ines.
On electric start en
g
ines, the brake pad must contact
the side of the flywheel to clear the teeth of the flywheel
rin
g
g
ear.
Disassembly
Figure 88
3297-023
Figure 89
0893-040
Note: Numbers in parentheses in the followin
g
procedures refer to the previous illustration (see Fi
g
ure
88).
1. If the en
g
ine and blade are takin
g
more than 3
seconds to stop when the blade control bail is
released, inspect the brake pad for excessive wear
and replace if necessary. Note that the brake pad
and the brake plate are replaceable only as an
assembly.
2. To reduce the pressure of the sprin
g
between
brake mountin
g
plate (10) and brake plate (8),
squeeze tabs of brake cable that hold it in place at
the brake mountin
g
plate. Push cable throu
g
h the
hole in brake mountin
g
plate.
3. Slide cable out throu
g
h horizontal slot in brake
mountin
g
plate. Also, slide the ball end of the
cable up throu
g
h the vertical slot in the brake plate.
Note: In step 4, some units may use a 3/8" head
with 1/4" diameter screw (rather than a 10 mm).
4. Remove the 10 mm shoulder screw (7) to remove
the brake plate and brake pad attached to it.
5. If the
g
round strap or any part of this assembly
requires replacement, remove the second screw
(9) to remove the brake mountin
g
plate from the
en
g
ine.
1 - Ground strap stop
2 - Self-tappin
g
screw
3 - Brake switch lead
wire
4 - Ground strap
5 - Insulation strap
6 - Plastic rivet
(self expandin
g
) (2)
7 - Shoulder screw
(10 mm)
8 - Brake plate assembly
9-Screw
10 - Brake mountin
g
plate
Recoil
Electric Start

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