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Toshiba FC-22 User Manual

Toshiba FC-22
238 pages
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GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND SERVICE FOR THE COPIER FC-22
The installation and service should be done by a qualified service technician.
1. Transportation/Installation
When transporting/installing the copier, move it by the casters while lifting the stoppers.
The copier is quite heavy and weighs approximately 200 kg (441 lb), therefore pay full attention
when handling it.
Be sure to use a dedicated outlet with AC 115V or 120V/20A (220V, 230V, 240V/10A) or more for
its power source.
The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
Also provide proper ventilation as the copier emits a slight amount of ozone.
To insure adequate working space for the copying operation, keep a minimum clearance of
80 cm (32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.
2. Service of Machines
Basically, be sure to turn the main switch off and unplug the power cord during service.
Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
Be sure not to touch high-voltage sections such as the chargers, the transfer belt and the high-
voltage transformer.
Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fan, etc.
When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
Use suitable measuring instruments and tools.
Avoid exposure to laser radiation during servicing.
Avoid direct exposure to the beam.
Do not insert tools, parts, etc. that are reflective into the path of the laser beam.
Remove all watches, rings, bracelets, etc. that are reflective.
3. Main Service Parts for Safety
The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly impor-
tant for safety. Be sure to handle/install them properly.
4. Cautionary Labels
During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the
power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dirt on
their surface and whether they are properly stuck to the copier.

Table of Contents

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Toshiba FC-22 Specifications

General IconGeneral
BrandToshiba
ModelFC-22
CategoryCopier
LanguageEnglish

Summary

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER FC-22

1. Transportation/Installation

Precautions and steps for moving and setting up the copier.

2. Service of Machines

Safety guidelines for servicing the copier, including handling high-voltage and rotating parts.

3. Main Service Parts for Safety

Identification of critical safety components like breakers, fuses, and thermostats.

4. Cautionary Labels

Checking the presence and condition of important safety labels on the copier.

1. ADJUSTMENT ITEMS

1.1 Error Code List

A comprehensive list of error codes, their classifications, and corresponding content for troubleshooting.

1. 2 Self Diagnostic Mode

Test mode (03)

Procedure for using test mode 03 to check input/output signals.

Test print mode (04)

Procedure for using test mode 04 to print test patterns.

Adjustment mode (05)

Procedure for using test mode 05 for adjusting various items.

Setting mode (08)

Procedure for using test mode 08 to set or change various items.

1. 2. 4 Adjustment mode (05)

1.3 Adjustment Order (Copy Image Related Adjustment)

1.4 Automatic adjustment of the auto-toner circuit

Procedure for automatically adjusting the auto-toner circuit.

1.5 Automatic initialization of image quality control

Procedure for automatically initializing the image quality control system.

1.6 Copy Image Dimensional Adjustment

Adjustments related to copy image dimensions and alignment.

1.7 Automatic adjustment of gamma correction

Procedure for automatically adjusting the gamma correction for image gradation.

1.8 Density adjustment

Adjusting the center density and density variation for copy images.

1.9 Color balance adjustment

Adjusting the color balance for copy images.

1.10 Offset amount for processing background

Adjusting the background density and text density for copy images.

1.11 Judgment threshold for ACS

Adjusting the judgment level for automatic monochrome/color identification.

1.12 AI Mode Setting

Configuring AI mode discrimination and time-out settings.

1.13 Sharpness Adjustment

Adjusting image sharpness for color modes and image modes.

1. 6 Copy Image Dimensional Adjustment

1.6.1 Paper alignment (paper buckle) at the main registration roller

Adjusting paper alignment to correct for paper buckle at the main registration roller.

1.6.2 Feed motor speed adjustment

Setting paper transport speed relative to image print speed for optimal output.

1.6.3 Printer related adjustment

Adjustments related to printer output, including reproduction ratio and start position.

1.6.4 Scanner related adjustment

Adjustments for scanner image quality, including distortion and skew.

1.14 High-Voltage Transformer Settings

1.14.1 Overview

Overview of main and transfer high-voltage transformers and their outputs.

1.14.2 Settings after replacing main high-voltage transformers

Procedure for inputting data after replacing main high-voltage transformers.

1.14.3 Settings after replacing transfer transformer

Procedure for inputting data after replacing the transfer transformer.

1.15 Adjusting Doctor-to-Sleeve Gap

1.16 Adjusting the Scanner Section

1.16.1 Adjusting the Carriages

Procedures for installing and adjusting scanner carriage drive wires and positions.

1.16.2 Lens Unit

(a) Replacing the lens unit

Information on replacing and handling the lens unit, including screw locking.

1.17 Adjusting the Cassette for Sidewise Deviation

1.18 Key Copy Counter (MU-8, MU-10)

2. PREVENTIVE MAINTENANCE (PM)

2. 1 Types of Preventive Maintenance

Details on the two main types of preventive maintenance: General and Color maintenance.

Variation in PM cycles due to color/black output ratios

Table showing how color copy ratios affect PM cycles for color maintenance.

2. 2 Maintenance to be Performed

FC-22: Every 30,000, 60,000, 90,000 and 120,000 Copies

Specific maintenance tasks and intervals for the FC-22 model.

2. 3 Preventive Maintenance Checklist

Symbols used in the checklist (For FC-22)

Explanation of symbols used in the preventive maintenance checklist for FC-22.

General Maintenance Checklist FC-22

Processing unit (EPU) (Only Black related parts)

Maintenance items for the Processing Unit, specifically black-related components.

Around-EPU area

Maintenance items for components located around the EPU.

Fuser unit

Maintenance items for the Fuser unit, including rollers and sensors.

Color Maintenance Checklist FC-22

Processing unit (EPU) (Color (Y, M, C) related parts)

Color maintenance items for the Processing Unit, focusing on Y, M, C related parts.

Image quality control

Maintenance items related to image quality sensors and color registration.

Color registration

Maintenance items for color registration components.

Laser unit

Maintenance items for the Laser unit.

FC-22 PREVENTIVE MAINTENANCE

[Processing unit (EPU)]

Diagram showing the location of components within the Processing Unit (EPU).

[Processing unit (EPU)]

Developer unit K

Diagram showing the components of the Developer unit for Black (K).

Developer unit C

Diagram showing the components of the Developer unit for Cyan (C).

Developer unit M

Diagram showing the components of the Developer unit for Magenta (M).

Developer unit Y

Diagram showing the components of the Developer unit for Yellow (Y).

* Notes on the Preventive Maintenance Checklist

∗ 1. Doctor blade cleaning

Procedure for cleaning the doctor blade, to be performed prior to developer removal.

(b) Cleaning every 60K (which should be give priority when coincides with every-30K cleaning)

2. 4 PM Kit

DEV-KIT-FC22 (30K kit)

PM Kit for FC-22, containing developer materials, for 30K copies.

EPU-KIT-FC22 (60K kit)

PM Kit for FC-22, containing EPU parts, for 60K copies.

FU-KIT-FC22 (90K kit)

PM Kit for FC-22, containing Fuser unit parts, for 90K copies.

TBU-KIT-FC22 (120K kit)

PM Kit for FC-22, containing Transfer Belt Unit parts, for 120K copies.

2. 5 List of Adjustment Tools

Door switch keep-on jig

A jig used for keeping the door switch in an ON state during adjustments.

Wire holder jig

Jig used to hold wires to prevent unwinding during installation.

ROM writer adapter 1

Adapter used for writing ROM data to the device.

ROM writer adapter 2

Adapter used for writing ROM data to the device.

Doctor blade - sleeve gap adjustment jig

Jig used for adjusting the gap between the doctor blade and the sleeve.

Doctor blade cleaning jig

Jig used for cleaning the doctor blade.

Cleaning brush

Brush used for cleaning various parts.

Test chart (No. TCC-1)

Color chart used for image quality and adjustment testing.

Scanner carriage jig

Jig used for adjusting the scanner carriage positions.

3. PRECAUTIONS FOR STORING & HANDLING SUPPLIES

3.1 Precautions for Storing TOSHIBA Supplies

Guidelines for storing toner, developer, drums, cleaning blades, fuser rollers, and paper.

3.2 Checking and Cleaning of the Photoconductive Drum

Procedures for checking and cleaning the OPC drum, including handling precautions.

3.3 Checking and Cleaning of the Drum Cleaning Blade and Transfer Belt Cleaning Blade

(1) Handling Precautions

Precautions for handling cleaning blades, emphasizing care to avoid damage and contamination.

(2) Cleaning Procedure

Procedure for cleaning the blade edge with a moistened cloth.

3.4 Checking and Replacing the Oil Roller and Cleaning Roller of Fuser Section

(1) Handling Precautions

Precautions for handling cleaning rollers, avoiding solvents and damage.

3.5 Checking and Cleaning of the Fuser Rollers

(1) Handling Precautions

Precautions for handling fuser rollers, avoiding oil and hard objects.

(2) Checking

Steps for checking fuser rollers, separation claws, and thermistor contact.

(3) Cleaning Procedure for Fuser Rollers

Procedure for cleaning fuser rollers, recommending warm cleaning.

3.6 Checking and Replacing the Transfer Belt

(1) Handling Precautions

Precautions for handling the transfer belt, avoiding touch, oil, solvents, and pressure.

3.7 Checking and Replacing the Transfer Roller

(1) Handling Precautions

Precautions for handling the transfer roller, avoiding touch, scratches, and dents.

4. TROUBLESHOOTING

4.1 Troubleshooting Based on Error Code

Troubleshooting procedures based on specific error codes displayed by the copier.

4.1.1 Paper transport jam inside the copier

Troubleshooting steps for paper jams occurring inside the copier, identified by error codes E01 and E02.

4.1.5 Paper jam in ADU and reversing area

E50 Paper not reaching the ADU

Troubleshooting for paper failing to reach the ADU, error codes E50, E51, E54.

E54 ADU paper transport jam

Troubleshooting for paper jams within the ADU transport path.

4.1.6 Original jam in the RADF

E71 Original not reaching the aligning sensor

Troubleshooting for original jams in the RADF, related to aligning sensor issues.

4.1.7 Paper jam in the sorter

EA1 Paper transport delay jam

Troubleshooting steps for paper transport delays within the sorter, error EA1.

EA2 Paper transport stop jam

Troubleshooting steps for paper transport stops within the sorter, error EA2.

4.1.9 Drive system related service call

C05 ADU motor rotation abnormal

Troubleshooting steps for abnormal rotation of the ADU motor.

4.1.10 Paper feeding system related service call

C11 ADU paper side guide function abnormal

Troubleshooting for abnormal function of the ADU paper side guide.

C12 ADU paper end guide function abnormal

Troubleshooting for abnormal function of the ADU paper end guide.

4.1.11 Scanner related service call

C27 Carriage home position sensor not turning OFF within a fixed time

Troubleshooting for carriage home position sensor issues when not turning OFF.

C28 Carriage home position sensor not turning ON within a fixed time

Troubleshooting for carriage home position sensor issues when not turning ON.

4.1.12 Copy process related service call

C31 Used toner transport motor rotation abnormal

Troubleshooting for abnormal rotation of the used toner transport motor.

4.1.13 Fuser unit related service call

C41 Thermistor or heater abnormal when warming-up is started

Troubleshooting for thermistor or heater abnormalities during fuser warm-up.

C42 Thermistor abnormal after the copier becomes ready

Troubleshooting for thermistor abnormalities after the copier is ready.

4.1.14 Communications related service call

C57 Communications error between Main-CPU and Sorter-CPU

Troubleshooting communication errors between the Main-CPU and Sorter-CPU.

4.1.15 ADF related service call

C72 Error of aligning sensor automatic adjustment

Troubleshooting errors in ADF aligning sensor automatic adjustment.

C73 EEPROM initializing error

Troubleshooting EEPROM initializing errors for the ADF.

C74 Error of exit sensor automatic adjustment

Troubleshooting errors in ADF exit sensor automatic adjustment.

4.1.16 Other service calls

C94 Main-CPU abnormal

Troubleshooting procedures for abnormal Main-CPU operation.

C9A Main memory abnormal

Troubleshooting procedures for main memory abnormalities.

C9E IMC board connection abnormal

Troubleshooting procedures for abnormal IMC board connections.

4.1.17 Laser optical unit related service call

CA1 Polygonal motor rotation abnormal

Troubleshooting for abnormal rotation of the polygonal motor in the laser optical unit.

4.1.18 Sorter related service call

CC1 Transport motor rotation abnormal

Troubleshooting for abnormal rotation of the sorter's transport motor.

4.1.19 Image quality related service call

CE1 Image quality sensor abnormal (OFF level)

Troubleshooting for image quality sensor abnormalities at the OFF level.

4.1.20 Options related service call

F07 Communications error between System-CPU and Main-CPU

Troubleshooting communication errors between System-CPU and Main-CPU.

F11 Communications error between System-CPU and Scanner-CPU

Troubleshooting communication errors between System-CPU and Scanner-CPU.

4.1.21 Image processing options related service call

F51 Communications error between System-CPU and AI board during pre-scanning

Troubleshooting communication errors between System-CPU and AI board during pre-scanning.

4.2 Troubleshooting of Image

(1) Color deviation

Troubleshooting image defects related to color deviation, including white voids and color blur.

Color registration Control

Troubleshooting steps for color registration control errors.

Abnormal paper transport speed

Troubleshooting image defects caused by abnormal paper transport speed.

Drum drive system

Troubleshooting image defects related to drum drive system issues.

Transfer belt system

Troubleshooting image defects related to the transfer belt system.

Laser optical unit

Troubleshooting image defects related to the laser optical unit.

5. FIRMWARE UPDATING

5.1 [ 3 ][ 9 ] Mode Operation

Procedure for entering and operating the firmware version up mode.

5.1.2 Preparation of PC

Steps required on the PC to prepare for firmware updates, including software installation.

5.1.3 Firmware update operation

5.1.4 Screen details

Firmware Version Up Mode

Details of the firmware version up mode screens displayed on the copier control panel.

5.2 Installation Instructions for Firmware Update through PC

5.2.2 System configuration

Description of the system configuration required for PC-based firmware updates.

5.2.3 Preparation of PC to use a network

(1) Setting Virtual Modem.

Instructions for setting up a virtual modem for dial-up networking.

5.2.4 Installation of FTP server

6. WIRE HARNESS CONNECTION DIAGRAMS

6.1 AC Wire Harness

Diagrams illustrating the AC wire harness connections within the copier.

6.2 DC Wire Harness

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