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1F1
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214 pages
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R
©UniCarriers Americas Corporation
240 N. Prospect Str
eet, Marengo, IL 60152 USA
T
el: +1-815-568-0061 Fax: +1-815-568-0179
www
.unicarriersamericas.com
UniCarriers® is a register
ed trademark of UniCarriers Corporation
213
Table of Contents
Main Page
Warnings
3
A Word to Operators
5
Lift Truck Modifications
6
Table of Contents
7
Subject Page
10
Introduction
12
Maintenance and Servicing
12
Daily Inspection
12
Planned Maintenance
12
How to Use this Manual
13
Safety Rules and Practices
13
Operating Controls and Functions
13
Operating the Lift Truck
13
General Care and Maintenance
13
Options
13
Specifications
13
Safety Signs and Safety Messages
14
Warning Symbols and Levels
14
Warning Levels
14
Safety Rules and Practices
15
Operator Qualifications
15
Safety Guards
15
Personal Protective Equipment for Operating Lift Truck
16
Daily Inspection
16
Operator Responsibility
17
General
17
No Riders
19
Traveling
20
Loading
22
Dockboards (Bridge Plates), Trucks and Railroad Cars
23
Surface and Capacity
24
Fuel Handling
25
Installation of Attachments
26
ANSI/ITSDF Standards for Lift Truck Clamp Attachments
26
In Case of Tip-Over
26
Transporting Lift Truck
27
Approach Angle, Departure Angle and Gangway
27
Hoisting (Lifting) up the Lift Truck
28
Function Tests
29
Traction Bar
29
Position of Data and Capacity Plates and Decals
30
Data and Capacity Plates and Decals
32
Data Plate
32
Alternate Capacity Plates
32
Identification Numbers
33
Caution Drive Decal (in Case of Tip-Over Decal)
34
Warning Drive Decal (Trained and Authorized)
34
Pinch Point Decal
35
Caution Fork Decal
35
Vaporizer Drain Valve Warning Decal (Option from 2018)
35
Caution Drive Decal (Operation)
36
Radiator Warning Decal
36
Cooling Fan Warning Decal
36
Adj LPG Warning Decal
37
LPG Latch Warning Decal
37
LPG Fuel Warning Decal
37
Operating Controls and Functions
38
Applications
38
Application for Unicarriers Lift Trucks
38
Prohibited Applications for Unicarriers Lift Trucks
38
Main Components
39
Meters, Indicators and Lamps
40
Lcd
40
Operation Buttons
40
Multipurpose Warning Light
41
Malfunction Indicator Light-Engine Check Warning
41
Glow Pilot Light
41
Oil Pressure Warning Light
41
Charge Warning Light
41
Parking Brake Warning Light
41
Seat Belt Warning Light
41
10. Meter Display
42
Changing Meter Display
42
Clock
43
Setting the Time
43
Date
44
Setting the Date
44
Hour Meter
45
11. Water Temperature Gauge
45
12. Fuel Gauge
46
13. Transmission Position
46
Malfunction and Warning Indications
47
Mast Interlock Warning
47
LPG Level Warning/Lpg Rack Lock Warning
48
Torque Converter Fluid Temp Warning
48
Radiator Level Warning
48
Air Cleaner Warning
48
Fuel Filter Warning
48
Service Reminder Display
49
Displays When Malfunction Occurs
49
Driver Recognition Mode
50
LPG Remaining Time Management
51
Switches
54
Horn Button
54
Rear Right Grip with Horn Button
54
Ignition Switch
55
Lighting Switch and Turn Signal Switch
56
Lighting Switch
56
Turn Signal Switch
56
Fuel Change Switch
56
Seat Belt Interlock or Shutdown Indicator (Red-Option)
57
Maximum Speed Change Switch (Option)
57
Throttle Sensitivity Adjust Switch (Option)
58
Transmission Shift (Smoothshift) Indicator (Green-Option)
58
Operating Controls
59
Selector Lever
59
Parking Brake Lever
60
Inching Brake Pedal
61
Brake Pedal
61
Accelerator Pedal
62
Cargo-Handling Control Levers
62
Twin Control Lever Type
63
Single Control Lever Type
63
Joystick Control Lever (Option)
64
Tilt Horizontal Switch (Option)
66
ANSI/ITSDF Standards for Lift Truck Clamp Attachments
67
Operating the Lift Truck
68
Inspection before Operating
68
Lift Truck Operating Precautions
68
Precautions for Cold and Hot Weather
68
In Cold Weather
68
In Hot Weather
68
Operational Procedures
69
Gasoline and LPG Lift Truck Starting
69
Fuel-Change Switch
71
To Change from LPG to Gasoline Operation
72
To Change from Gasoline to LPG Operation
72
Diesel Lift Truck Starting
73
Procedure for Jump Starting EFI Engines
75
Automatic Transmission
77
Loading
79
Transporting Loads
79
Unloading
79
Climbing
79
Stopping and Parking the Lift Truck
80
Forks
80
Seat Adjustment
81
Suspension Seat Operator's Weight Adjustment
81
Forward and Backward Control Lever
81
Backrest Inclination Adjustment
81
Lumbar Adjustment
82
Swivel Seat
82
Seat Belt
82
Seat Belt Interlock Options
84
Top Panel
85
Open Operation
85
Close Operation
86
Tilt Steering Wheel
86
Service Release Latch
86
Radiator Cover
87
Rearview Mirror (Option)
87
LPG Cylinder (Tank) Holder
88
Open Procedure
88
Close Procedure
88
General Care and Maintenance
89
Wet Cell Battery Care and Maintenance
89
Battery Fluid Level
90
Refilling Battery Fluid
90
Battery Specific Gravity
91
Daily Inspection
91
Operator's Daily Checklist (Sample)
93
Maintenance and Inspection
94
Fuel Recommendation
94
Engine Oil Level
95
Refilling Engine Oil
95
Engine Coolant Level
96
Refilling Engine Coolant
96
Cooling System Bleeding Instructions
97
Brake Fluid Level
98
Refilling Brake Fluid
98
Automatic Transmission Fluid Level
99
Refilling Automatic Transmission Fluid
99
Hydraulic Oil Level
100
Refilling Hydraulic Oil
100
Steering Wheel Play
100
Wheel and Tire
101
Tire Replacement
103
Front (Drive) Tire
104
Rear (Steer) Tire
105
Checking Mast
108
Checking Lift Chain
108
Fork Inspection
109
Fork Repair
109
Checking Horn
110
Checking Lights
110
Checking Cargo-Handling Control Lever(S)
110
Checking Brake Pedal
110
Pedal Free Play
110
Checking Parking Brake Lever
110
Checking Top Panel Lock
110
Fuses
110
Checking Air Cleaner
111
Fuel Tank Cleaning: Drain Plug
111
Checking Fan Belt
111
Fuel Filter
111
Air Purge
112
Draining of Tar from the Vaporizer
113
Precautions for Using LPG
114
Recommended LPG Fuel Type
114
Cylinder (Tank) Size
115
LPG Cylinder (Tank) Replacement
116
Swing-Out Type Cylinder (Tank) Mount
116
Removing Cylinder (Tank) Swing-Out Type
116
Installing Cylinder (Tank) Swing-Out Type
117
Removing Cylinder (Tank) Swing-Down Type
118
Installing Cylinder (Tank) Swing-Down Type
118
Removing Cylinder (Tank) Fixed Type
119
Installing Cylinder (Tank) Fixed Type
119
Refilling LPG Cylinders (Tanks)
119
Periodic Maintenance and Lubrication Schedule
120
Periodic Maintenance and Lubrication Schedule for Emission Control System
126
Lubrication Chart
129
Recommended Lubricants
130
Recommended SAE Viscosity Chart
130
Putting Lift Truck in Storage
131
Daily Storage
131
Storage over a Long Period of Time
131
Pre-Storage Servicing
131
Servicing the Lift Truck in Storage
131
Post-Storage Servicing
131
Options
133
Side Shift
133
Sling Poing for Hook-On Type Side Shift
133
Overview of Side Shift
134
Main Terms Used in this Section
135
Safety Rules and Practices
135
Operation of the Control Lever for the Side Shift
137
Side Shift Operation
138
Daily Checks and Simple Maintenance
139
Specifications
140
Model Variation (Long Model Code) Breakdown
140
Main Truck
141
Mast
171
Fuel and Oil Capacity
201
Engine
202
Engine Oil Capacity
202
Noise Level
203
Index
204
Warranty Certificate K21/K25 Engines (2016)
208
Warranty Certificate K21/K25 Engines (2017)
209
Warranty Certificate K21/K25 Engines (2018)
210
Warranty Certificate CARB Diesel Engines
211
Warranty Certificate Diesel EPA Engines
212
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