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Unitronics Vision 120 OPLC User Manual

Unitronics Vision 120 OPLC
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User Guide
03/06 V120-21-G1

Table of Contents

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Unitronics Vision 120 OPLC Specifications

General IconGeneral
BrandUnitronics
ModelVision 120 OPLC
CategoryControl Panel
LanguageEnglish

Summary

Preface

Warnings and Safety Guidelines

Provides essential safety information and guidelines for user and equipment protection.

Notes

General notes section for recording important information or reminders during operation.

Chapter 1: Overview

Introducing the Vision120 OPLC™

Introduces the Vision120 OPLC, its features, and its role as a graphic operator panel and PLC.

Technical Description

Details the physical dimensions, mounting options, power supply, RTC, and operating panel specifications.

Operating Panel

Describes the graphic LCD screen and 16-key keyboard used for operator interaction and data entry.

I/Os

Explains the on-board I/O configurations and the use of I/O expansion modules for extended capacity.

Communications

Details the serial communication ports (RS232/RS485) and CANbus networking options available.

Programming

Discusses PLC and HMI application programming using VisiLogic software.

PLC Application

Outlines how the PLC application performs automation tasks with memory details.

HMI Application

Explains how to customize the operator interface with text, graphics, and variables.

Data Types Reference

Lists available data types (MB, MI, ML, MF, T, C, I, O) used in VisiLogic programming.

Chapter Safety Guidelines

Highlights crucial safety precautions and warnings specific to this chapter's content.

Chapter 2: Mounting

Before You Begin

Guide to checking controller kit contents and preparing for installation procedures.

Safety and Environmental Guidelines

Specifies conditions to avoid and safety measures for controller installation, like dust, heat, and wiring.

Panel Mounting

Step-by-step instructions for panel mounting, including cut-out dimensions and bracket usage.

DIN Rail Mounting

Instructions for mounting the controller onto a standard DIN rail, including proper positioning.

Chapter 3: Power Supply

Power Supply Requirements

Details the need for an external 12 or 24VDC power supply and circuit protection.

Safety Considerations

Crucial safety warnings related to live wires, earthing, voltage, and correct wiring practices.

Wiring the Power Supply

Guidelines for stripping wires, using terminals, and proper torque for connecting the power supply.

Chapter 4: I/Os

On-board I/O Configuration

Describes the variety of on-board I/O configurations available across different V120 models.

I/O Expansion Port

Explains how to connect I/O expansion modules to extend the controller's I/O capacity.

Wiring Considerations

General guidelines for wiring I/O cables, avoiding interference and ensuring proper connections.

On-board I/Os

Details on-board I/O connection points and connectors for power, inputs, and outputs.

I/O Connectors

Describes the external connectors at the top and bottom of the controller for I/O connections.

I/O Connections

Covers stripping wires, terminal insertion, and ensuring proper connection for I/O wiring.

Wire Size and Specifications

Specifies wire gauge (26-14 AWG) and torque limits for I/O wiring to prevent damage.

I/O Options: According to Model

Details technical specifications regarding specific I/O configurations available per model.

Digital Inputs

Explains digital input functionality, voltage levels, and pnp/npn configurations.

High-Speed Counter/Shaft-encoder

Describes how certain inputs can function as high-speed counters or shaft encoders.

Analog I/Os

Details the availability and types of analog I/O, including PT100 and thermocouple inputs.

Digital Outputs

Describes relay or transistor outputs and how digital output values are represented in programs.

Relay Contact Protection

Methods for protecting relay contacts and the controller from potential damage by inductive loads.

Installing I/O Expansion Modules

Instructions for integrating I/O expansion modules using an adapter and cable.

Chapter 5: Communications

Serial Communication Ports

Details the two RJ-11 serial ports and their adaptation to RS232 or RS485 standards.

RS232 Communication

Details capabilities of RS232 for downloading programs and communicating with external devices.

RS232 Pinout and PC Connection

Explains RS232 pin assignments and how to connect the controller to a PC via cable.

RS485 Communication

Covers using RS485 for multi-drop networks, pinout, and important caution notes.

RS485 Network Termination Settings

Explains jumper settings for RS485 termination to function as an end device in a network.

RS232/RS485 Jumper Settings

Details how to configure jumpers to switch between RS232 and RS485 modes.

Opening the Controller

Step-by-step guide on safely opening the controller to access and change jumpers.

CANbus Networking

Describes CANbus for decentralized networks, specifications, and wiring considerations.

CANbus Specifications

Lists CANbus speed options, max cable lengths, and power requirements.

CANbus Wiring Considerations

Provides guidelines for using twisted-pair cables, network terminators, and grounding.

Chapter 6: Information Mode

Using Information Mode

Instructions on how to enter and navigate Information Mode to view and edit controller data.

Information Mode Categories

Overview of categories like Data Types, System, Function Blocks, and Hardware Configuration.

System Information

Details accessing system model, OS version, working mode, time/date, unit ID, and communication settings.

Function Block and Password Settings

Information on viewing function blocks and setting a new password within Information Mode.

Hardware Configuration Status

Displays status of I/O expansion modules and checks for short-circuited on-board or I/O modules.

Appendix A: System Data Types

System Bit Functions (SB)

Lists system bits, their functions, and whether they are read-only or writable.

Keypad System Bit Functions

Maps specific keypad keys to system bit (SB) values for programming.

System Integer Functions (SI)

Details system integers, their functions, and notes on writable parameters.

System Long and Double Word Functions

Lists system long integers and system double words, including their respective functions.

Appendix B: New PLC Users

Understanding PLCs

Explains PLCs as electronic control systems and their function in automated equipment.

Key PLC Components

Describes essential parts of a PLC: Operating Panel (HMI), Inputs, Outputs, and CPU.

How PLCs Work: The Scan Cycle

Explains the PLC scan cycle (Read Inputs, Process Program, Send Outputs) and provides a simple ladder logic example.