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Vacon nxs User Manual

Vacon nxs
165 pages
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vacon nxs/p
ac drives
user manual
wall-mounted drives
standalone drives
®

Table of Contents

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Vacon nxs Specifications

General IconGeneral
ModelVacon NXS
Humidity5% to 95% non-condensing
StandardsCE
Storage Temperature-40 to 70 °C
Protection ClassIP54

Summary

PREFACE

ABOUT THIS MANUAL

Describes the manual's purpose and scope.

APPROVALS

EC Declaration of conformity

Details compliance with EC standards for the AC drive.

UL approval

Confirms the drive's compliance with Underwriters Laboratories standards.

RCM approval

Certifies compliance with Australian Radio Communications Agency standards.

SAFETY

THE SAFETY SYMBOLS USED IN THE MANUAL

Explains the meaning of safety symbols used throughout the manual.

WARNING

Provides critical warnings about electrical hazards and safe handling.

CAUTION

Offers cautions to prevent damage to the drive or system.

GROUNDING AND EARTH FAULT PROTECTION

Details requirements for proper grounding for safety.

ELECTRO-MAGNETIC COMPATIBILITY (EMC)

Specifies EMC requirements and compliance standards.

USING AN RCD OR AN RCM DEVICE

Guidance on using residual current devices for protection.

RECEIVING THE DELIVERY

PACKAGE LABEL

Information on how to read and verify the product's package label.

TYPE DESIGNATION CODE

Explains the structure and meaning of the drive's type designation code.

STORAGE

Instructions for proper storage conditions to maintain drive integrity.

REMOVING THE PACKAGING AND LIFTING THE AC DRIVE

Steps for safely unpacking and handling the AC drive.

WEIGHT OF THE AC DRIVE

Provides the weight specifications for different drive frames.

ACCESSORIES

Lists and describes available accessories for the AC drives.

FR4-FR6 CABLE ACCESSORIES

Details the cable accessories included for FR4-FR6 frames.

FR7-FR8 CABLE ACCESSORIES

Details the cable accessories included for FR7-FR8 frames.

"PRODUCT MODIFIED" LABEL

Describes the purpose and use of the product modification label.

DISPOSAL

Guidelines for the environmentally sound disposal of the AC drive.

MOUNTING

GENERAL INFORMATION ABOUT MOUNTING

Provides general guidelines and considerations for mounting the AC drive.

DIMENSIONS FOR WALL MOUNTING

Details the dimensions required for wall-mounting the drives.

WALL MOUNTING OF FR4-FR6

Specific dimensions for wall mounting FR4 to FR6 frames.

WALL MOUNTING OF FR7

Specific dimensions for wall mounting FR7 frames.

WALL MOUNTING OF FR8

Specific dimensions for wall mounting FR8 frames.

WALL MOUNTING OF FR9

Specific dimensions for wall mounting FR9 frames.

DIMENSIONS FOR FLANGE MOUNTING

Details the dimensions required for flange mounting the drives.

FLANGE MOUNTING OF FR4 TO FR6

Specific dimensions for flange mounting FR4 to FR6 frames.

FLANGE MOUNTING OF FR7 AND FR8

Specific dimensions for flange mounting FR7 and FR8 frames.

FLANGE MOUNTING OF FR9

Specific dimensions for flange mounting FR9 frames.

DIMENSIONS FOR STANDALONE

Provides dimensions for standalone drive installations.

STANDALONE (FR10 AND FR11)

Specific dimensions for FR10 and FR11 standalone drives.

COOLING

Information on cooling requirements and air flow for the drives.

COOLING OF FR4 TO FR9

Cooling requirements specific to FR4 to FR9 frames.

COOLING OF STANDALONE AC DRIVES (FR10 TO FR11)

Cooling requirements for FR10-FR11 standalone units.

POWER CABLING

CABLE CONNECTIONS

Instructions for connecting mains and motor cables to the drive.

UL STANDARDS ON CABLING

Requirements for cabling according to UL standards.

CABLE DIMENSIONING AND SELECTION

Guidance on selecting appropriate cable and fuse sizes.

CABLE AND FUSE SIZES FOR 208-240 V AND 380-500 V, FR4 TO FR9

Tables detailing cable and fuse sizes for specific voltage and frame ranges.

CABLE AND FUSE SIZES FOR 500-690 V, FR6 TO FR9

Tables detailing cable and fuse sizes for specific voltage and frame ranges.

CABLE AND FUSE SIZES FOR 380-500 V, FR10 TO FR11

Tables detailing cable and fuse sizes for specific voltage and frame ranges.

CABLE AND FUSE SIZES FOR 500-690 V, FR10 TO FR11

Tables detailing cable and fuse sizes for specific voltage and frame ranges.

UNDERSTANDING THE POWER UNIT TOPOLOGY

Explanation of the drive's power unit connection topology.

BRAKE RESISTOR CABLES

Information on connecting brake resistor cables.

PREPARING FOR THE CABLE INSTALLATION

Steps to take before installing cables.

CABLE INSTALLATION

General procedures for installing cables.

FRAMES FR4 TO FR7

Specific cable installation steps for FR4 to FR7 frames.

CONTROL UNIT

CONTROL UNIT COMPONENTS

Description of the components that make up the control unit.

CONTROL UNIT CABLING

Instructions for wiring the control unit.

SELECTION OF THE CONTROL CABLES

Guidance on selecting appropriate control cables.

CONTROL TERMINALS

Details of the terminals on the control unit's I/O and relay boards.

INSTALLATION OF OPTION BOARDS

Instructions for installing optional expansion boards.

GALVANIC ISOLATION BARRIERS

Explanation of the galvanic isolation barriers used in the drive.

CONTROL PANEL

CONTROL KEYPAD

Description of the control keypad buttons and their functions.

DISPLAY

Explanation of the drive status and control place indicators on the display.

NAVIGATION ON THE CONTROL PANEL

How to navigate through menus and submenus on the control panel.

USING THE MONITORING MENU (M1)

How to monitor drive parameters and signals.

USING THE PARAMETER MENU (M2)

Instructions for accessing and modifying drive parameters.

FINDING THE PARAMETER

Steps to locate specific parameters within the menu structure.

EDITING THE TEXT VALUES

Procedure for editing parameters that have text-based values.

EDITING THE NUMERICAL VALUES

Procedure for editing parameters with numerical values.

USING THE KEYPAD CONTROL MENU (M3)

Menu for controlling drive functions via the keypad.

CONTROL PLACE

Explanation of the different control places for the AC drive.

THE KEYPAD REFERENCE SUBMENU (P3.2)

Submenu for setting the keypad reference value.

CHANGING THE ROTATION DIRECTION

How to change the motor's rotation direction using the keypad.

DISABLING THE STOP MOTOR FUNCTION

Instructions for disabling the stop motor function.

SPECIAL FUNCTIONS IN THE KEYPAD CONTROL MENU

Details on special functions available in the keypad menu.

USING THE ACTIVE FAULTS MENU (M4)

How to view active faults detected by the drive.

THE FAULT TIME DATA RECORD

Information on accessing recorded data at the time of a fault.

USING THE FAULT HISTORY MENU (M5)

How to view the history of past faults.

USING THE SYSTEM MENU (M6)

Menu for system-wide settings and information.

CHANGING THE LANGUAGE

Procedure for changing the control panel's display language.

CHANGING THE APPLICATION

How to select and change the drive's application.

COPY PARAMETERS (S6.3)

Function to copy parameters between drives or save/load sets.

COMPARING THE PARAMETERS

How to compare current parameter values with saved sets.

SECURITY

Settings related to drive security and access control.

Password (S6.5.1)

Instructions for setting and managing the drive's password.

Parameter lock (P6.5.2)

How to lock parameters to prevent unauthorized changes.

Start-up wizard (P6.5.3)

Guides through initial drive setup and configuration.

Multimonitoring items (P6.5.4)

Settings for simultaneously monitoring multiple drive values.

KEYPAD SETTINGS

Configuration options for the control panel's keypad behavior.

Default page (P6.6.1)

Setting the default screen shown after a timeout or power-up.

Default page in the Operating menu (P6.6.2)

Setting the default screen for the operating menu.

Timeout time (P6.6.3)

Configuring the time before the display returns to the default page.

Contrast adjustment (P6.6.4)

Adjusting the display contrast for better readability.

Backlight time (P6.6.5)

Setting the duration for the keypad backlight.

HARDWARE SETTINGS

Configuration options related to the drive's hardware components.

Internal brake resistor connection (P6.7.1)

Setting for the internal brake resistor connection status.

Fan control (P6.7.2)

Configuring the operation mode of the cooling fan.

HMI acknowledge timeout (P6.7.3)

Setting the timeout for HMI acknowledgements.

Number of retries to receive HMI acknowledgement (P6.7.4)

Setting the number of retries for HMI acknowledgements.

Sine filter (P6.7.5)

Configuration for using a sine filter with the drive.

Pre-charge mode (P6.7.6)

Setting for controlling the pre-charge mode.

SYSTEM INFO

Information about the drive's hardware, software, and operation.

Total counters (S6.8.1)

Displays total operation counters like MWh and hours.

Trip counters (S6.8.2)

Information on resettable counters for drive trips.

Software (S6.8.3)

Details on the drive's software version and package.

Applications (S6.8.4)

Information about the applications installed on the drive.

Hardware (S6.8.5)

Information on the drive's hardware components.

Expander boards (S6.8.6)

Information on connected expander boards.

USING THE EXPANDER BOARD MENU (M7)

Menu for managing expander board parameters.

FURTHER KEYPAD FUNCTIONS

Additional application-related functions for the keypad.

COMMISSIONING AND ADDITIONAL INSTRUCTIONS

COMMISSIONING SAFETY

Essential safety precautions before starting drive commissioning.

COMMISSIONING OF THE DRIVE

Step-by-step guide for commissioning the AC drive.

OPERATION OF THE MOTOR

Procedures for operating the motor safely.

CHECKS BEFORE STARTING THE MOTOR

Pre-operation checks to ensure safe motor startup.

THE RUN TEST WITHOUT THE MOTOR

Performing run tests without the motor connected for safety.

START-UP TEST

Steps for conducting initial start-up tests safely.

IDENTIFICATION RUN

Procedure for tuning motor and drive parameters.

CONNECTING THE MOTOR TO THE PROCESS

Steps for connecting the motor to the operational process.

MEASURING THE CABLE AND MOTOR INSULATION

Performing insulation resistance tests on cables and motor.

INSTALLATION IN AN IT SYSTEM

Specific installation requirements for IT systems regarding EMC.

FRAMES FR4, FR5, AND FR6

IT system installation steps for FR4, FR5, and FR6.

FRAME FR7

IT system installation steps for FR7.

FRAMES FR8 - FR11

IT system installation for FR8 to FR11.

MAINTENANCE

Information on regular maintenance tasks for the drive.

CAPACITOR REFORMING

Procedure for reforming capacitors after long storage.

TECHNICAL DATA FOR NXS AND NXP

AC DRIVE POWER RATINGS

Specifications of AC drive power ratings across various models.

MAINS VOLTAGE 208-240 V

Power ratings for drives operating at 208-240V mains voltage.

MAINS VOLTAGE 380-500 V

Power ratings for drives operating at 380-500V mains voltage.

MAINS VOLTAGE 500–690 V

Power ratings for drives operating at 500-690V mains voltage.

OVERLOAD CAPABILITY

Details on the drive's low and high overload performance.

BRAKE RESISTOR RATINGS

Specifications for brake resistor ratings.

VACON® NXS AND NXP - TECHNICAL DATA

General technical data for NXS and NXP AC drives.

THE COMPLIANCE WITH THE PRODUCT STANDARD IEC/EN 61800-3 + A1

Information on the drive's compliance with EMC standards.

ENVIRONMENT DEFINITIONS IN PRODUCT STANDARD IEC/EN 61800-3 + A1

Definitions of environments for EMC standard compliance.

FAULT TRACING

RESETTING A FAULT

Procedures for resetting faults on the AC drive.

FAULT CODES

A comprehensive list of fault codes, causes, and solutions.

APPENDIX 1

POWER LOSSES FOR 380-500 V

Graphs showing power loss versus switching frequency for 380-500V.

POWER LOSSES OF 500-690 V

Graphs showing power loss versus switching frequency for 500-690V.

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