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Vacon CX Service Manual

Vacon CX
148 pages
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Table of Contents

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Vacon CX Specifications

General IconGeneral
BrandVacon
ModelCX
CategoryMedia Converter
LanguageEnglish

Summary

PRECAUTIONS / SAFETY NOTICES

WARRANTY

FUNDAMENTALS

5.3.1 Safety precautions

Precautions to ensure safe working practices when handling the drive.

5.3.2 ESD precautions

Guidelines for handling ESD-sensitive components to prevent damage.

MAINTENANCE

6.1 Recommended maintenance actions

Periodic maintenance tasks to ensure long, trouble-free service life.

6.2.1 Precautions and safety notices

Safety precautions before performing capacitor re-forming procedures.

TROUBLESHOOTING

7.1 General

Importance of testing and troubleshooting for locating defective parts and recovery.

7.2 Fault codes on panel

Drive saves and displays fault codes; reasons and solutions must be solved.

7.2.1 Fault codes, possible reasons and checking to be done

Numeric fault codes explained with measures for troubleshooting.

7.3 Troubleshooting for a defective unit

Detailed procedures for diagnosing and resolving unit malfunctions.

7.3.1 Warnings

Critical safety warnings before performing any service measures on the unit.

7.3.2 Checking instructions

Step-by-step instructions for checking various circuits and components.

7.3.2.1 Checking of current measurement circuit

Procedure for checking the current measurement circuit for proper operation.

7.3.2.2 Checking of IGBTs

Methods for checking the condition of IGBT modules, including visual and threshold voltage tests.

7.3.2.3 Checking of gate drivers

Procedure for checking gate driver signals to ensure proper IGBT switching.

7.3.2.4 Checking of voltage measurement circuit

Instructions for checking the voltage measurement circuit for accurate readings.

7.3.2.5 Checking of braking chopper

Procedure for checking the dynamic braking chopper function and components.

7.3.2.6 Checking of charging circuit

Instructions for checking the operation and troubleshooting of the charging circuit.

7.3.2.7 Checking of rectifiers

Procedures for troubleshooting the rectifier circuits.

7.3.2.8 Checking of DC bus capacitors

Method for checking DC bus capacitors, including functional tests and replacement.

MAIN CIRCUIT

8.2 AC- to DC converter

Details on the AC to DC converter, including its description and operation.

8.2.1 Description

Description of the front end, rectifier module, and line reactor.

8.2.2 Operation

Explanation of how AC power is converted to DC power through the line reactor and rectifier.

8.2.3 Troubleshooting

Troubleshooting steps for the AC to DC converter, including diode checking.

8.3 DC bus and precharging circuit

Information on the DC bus, precharging circuit, and capacitor bank.

8.3.1 Description

Description of the precharging circuit for smooth capacitor charging and DC bus filtering.

8.3.3 Troubleshooting

Troubleshooting steps for the precharging circuit and charging switch.

8.4.3 Troubleshooting

Troubleshooting of IGBTs is described in section 7.3.2.2.

8.5.3 Troubleshooting

Troubleshooting for damaged balancing resistors, including visual inspection and multimeter checks.

PC BOARDS

9.2.2 Warnings

Warnings about dangerous voltages on the power board and safe testing practices.

9.2.5 Troubleshooting

Troubleshooting the power board by checking signals and supply voltages.

9.3.2 Warnings

Warnings about dangerous energies on the control board and safe testing practices.

9.3.5 Troubleshooting

Troubleshooting the control board by checking signals and supply voltages.

9.4.2 Warnings

Warnings about dangerous energies on the adapter board and safe testing practices.

9.4.5 Troubleshooting

Troubleshooting the adapter board by checking signals and supply voltages.

9.5.2 Warnings

Warnings about dangerous energies on the branching board.

9.5.5 Troubleshooting

Troubleshooting the branching board by checking connectors and soldered junctions.

9.6.2 Warnings

Warnings about dangerous high voltages on the extender board.

9.6.5 Troubleshooting

Troubleshooting the extender board by measuring signals from specific terminals.

COOLING FANS

11.3 Warnings

Warnings about AC fan voltage and the importance of correct autotransformer tapping.

11.4 Trouble shooting

Checking fan rotation, airflow, and cleaning; measuring fan winding DC resistance.

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