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Vahle DCS1-PCB - User Manual

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
DCS1-PCB CONTROL SYSTEMS
SINGLE AXLE RAIL BUS CONTROL
SYSTEM MANUAL
EN | V 1.05 | DCL046

Table of Contents

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Summary

1 DOCUMENT HISTORY

2 ABBREVIATIONS

3 GENERAL

3.1 About these instructions

Explains the purpose and scope of the operating instructions for VAHLE products.

3.2 Symbols

Defines safety warning symbols and their meanings used in the manual.

3.3 Copyright protection

Details copyright restrictions for the manual's content and usage.

3.4 Disclaimer

States manufacturer's liability limitations and potential product variations.

3.5 Customer service

Provides contact information for VAHLE customer service and company details.

3.6 Warranty

3.6.1 Warranty terms and conditions

Outlines warranty terms, conditions, and expiration criteria for VAHLE products.

4 SAFETY INSTRUCTIONS

4.1 Safety

Overview of important safety aspects for personnel protection and safe operation.

4.2 Intended use

Defines the purpose and limitations of DCS1 control systems for rail guided automation.

4.3 General risks

Describes residual risks associated with product use and how to mitigate them.

4.3.1 Danger from electrical energy

Details safety procedures and precautions for working with electrical hazards.

4.4 Responsibilities of the operating company

Defines owner obligations regarding system safety, maintenance, and personnel training.

4.5 Personnel requirements

Specifies qualifications required for personnel performing tasks described in the manual.

4.5.1 Qualifications

Specifies qualifications required for personnel performing tasks described in the manual.

4.6 Personal protective equipment

Lists and describes essential personal protective equipment (PPE) for safe work.

4.7 Safety devices

Warns about dangers from non-functional safety devices and emphasizes their verification.

4.8 Conduct in case of danger or accident

Provides guidelines for precautions and actions in emergency situations.

4.9 Signage

Explains the meaning of safety, warning, and instruction signs in the work area.

6 DCS1 CONTROL SYSTEMS

6.1 Application and use

Describes the application and communication methods for DCS1 control systems.

6.2 Mechanical dimensions

Provides mechanical dimensions and specific notes for DCS1 control systems.

6.3 Connections and display elements

Illustrates and describes the connections and display elements of the DCS1 control system.

6.4 Type code

Explains the type code system used to denote DCS1 standard configurations.

7 DISPLAYS

7.1 Display Screen Examples

Illustrates and explains various status and operating displays for DCS1 control units.

8 CONNECTIONS

8.1 Mains Connection

Details mains connection types for DCS1 systems.

8.1.1 Alternating voltage with half cycle

Details the mains connection for half cycle communication and supply voltage.

8.1.2 Alternating voltage with rail bus

Details the mains connection for rail bus communication and supply voltage.

8.2 Motor Connection

Describes the motor connection for the DCS1 control system, including pin assignments.

8.3 Flange

Details the different flange types for DCS1 systems.

8.3.1 Overview flanges

Compares the different flanges available for DCS1 control systems based on communication type.

8.3.2 SA02 - Flange for HW;PCB

Provides a diagrammatic view of the SA02 flange used for HW/PCB communication.

8.4 Sensor Connection Interfaces

Details digital and serial sensor connection interfaces (X20, X21, X22, X23).

8.5 Data Connector Interface

Describes the data connector interface (DS-VD) for parameter storage and system protection.

8.6 Parameterizing Connection

Details the USB interface for parameterizing the DCS1 control system.

9 FREQUENCY CONVERTER

9.1 FU 0.75 kW

Provides technical data for the FU 0.75kW frequency converter.

9.2 FU 1.10 kW

Provides technical data for the FU 1.10kW frequency converter.

9.3 FU 1.50 kW

Provides technical data for the FU 1.50kW frequency converter.

10 COMMUNICATION

10.1 General

Overview of the available communication options for VAHLE DSC1 control systems.

10.2 Rail bus (PCB)

Explains the basics of rail bus (Power CAN bus) communication for DCS1 systems.

10.2.1 Basics

Explains the basics of rail bus (Power CAN bus) communication for DCS1 systems.

10.2.2 Interface Description

Details the interface description for data transmission via PROFINET between PLC and DCS1.

11 LAYOUT AND FUNCTION

11.1 System overview

Provides a schematic diagram of the external interfaces of a DCS1 control system.

12 COMMISSIONING

12.1 Safety instructions for commissioning

Provides safety instructions for commissioning the control system.

12.1.1 Mechanical Installation

Provides safety instructions for the mechanical installation of the control system.

12.1.2 Electrical Installation

Details safety precautions for the electrical installation of the control system.

12.1.3 EMC

Explains EMC conforming installation requirements for overhead conveyor rails.

12.1.4 Operating modes

Describes the two operating modes: Automatic and Manual for the control system.

12.2 Operation

Details operational procedures for the control system.

12.2.1 First commissioning

Lists checks to perform before the first commissioning of the control system.

12.2.2 Switching on sequence

Details the mandatory sequence for switching on the control system.

13 CONFIGURATION;PARAMETERIZATION

13.1 Connecting the DCS1 control system to a PC

Guides on connecting the DCS1 control system to a PC using the VAHLE EHB tool.

13.2 Parameterization

Warns about parameter settings and responsible parties for parametrization.

13.2.1 Overview parameter screen

Shows the EHB Configurator parameter screen and its main areas.

13.2.2 Parameter: General information

Explains general parameters, including DCS1 communication types and hardware.

13.2.3 Parameter: Rail bus control

Details parameters for Rail bus control, specifically speed settings and ramps.

13.3 Positioning

Explains positioning process, monitoring, and graphic representation.

14 MALFUNCTIONS

14.1 Safety information about malfunctions

Provides safety warnings regarding improper troubleshooting and risk of injury.

14.2 Procedure in the event of malfunction

Outlines the general procedure to follow when a malfunction occurs.

14.3 Troubleshooting

Details troubleshooting procedures for DCS1 systems.

14.3.1 General

Introduces troubleshooting for DCS1 systems based on communication methods.

14.3.2 Error messages rail bus

Lists common faults, their causes, and resolutions for rail bus communication.

14.4 Return;repair

Provides instructions and required information for sending defective systems for repair.

15 ACCESSORIES

15.1 IR remote control MC8;10 M

Describes the IR remote control for DCS control systems and its functions.

15.2 Data connector DS-VD

Details the data connector used for storing control parameters.

15.3 Software EHB tool

Describes the EHB tool software for parameterizing DCS control systems.

16 MAINTENANCE

16.1 Safety Information about repairs

Provides safety warnings related to performing maintenance and repair work.

17 TRANSPORT AND STORAGE

17.1 Safety instructions for transport and storage

Outlines safety instructions for transporting and storing the DCS1 control system.

17.2 Transport Inspection

Instructs on checking deliveries for completeness and transport damage upon receipt.

18 DISASSEMBLY AND DISPOSAL

18.1 Preparation for disassembly

Details steps for preparing the system for disassembly and electrical safety.

18.2 Disposal

Provides general information and instructions for the proper disposal of the system.

19 DECLARATION

19.1 Declaration of Conformity (CE)

Presents the EU Declaration of Conformity for the products.

19.2 Declaration of Conformity (UKCA)

Presents the UKCA Declaration of Conformity for the products.

20 REPAIR NOTE

Vahle DCS1-PCB Specifications

General IconGeneral
BrandVahle
ModelDCS1-PCB
CategoryControl Systems
LanguageEnglish