Service And Repair Replacing the Packer-to-Manifold Wiring Connectors
43
Figure 36. Correct Depth Of Male Connector In Packer Socket
15. Strip insulation off all six wires 5/16 of an inch (8mm).
16. Connect like colored wires from the UMP to like colored wires to the male connector with supplied butt splice
connectors and making a mechanical crimp. (Note: refer to notes made in Step 4 before connecting these
wires).
17. Pull on each wire to verify a reliable crimp was achieved.
18. Insulate the three connections by placing each by itself into an epoxy sealant bag following steps A, B, C
below.
19. When finished sealing the wires, coil the wires inside the packer's wiring compartment as neatly as possible
(see Figure 13 on page 19).
20. Get a 2.090’’ID x 0.118’’ wide O-ring from the Hardware/Seal Kit. Lubricate the O-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (50 N•m).
Retaining
washer
Retaining washer flat
side against connector
Indexing pin in hole
Packer facing
045-3
about
1-3/8''
(35mm)
A
A
View A-A
To male
connector
Tie wrap
Butt splice
From pigtail
ACB
Wire insulation is
fully into epoxy
Only one
connection
per bag.
Instructions:
NOTE: When temperature is below 50°F (10°C), keep
resin in a warm place prior to mixing (e.g., in an
inside pocket next to body).
1. Open epoxy sealant package, and remove resin pak.
2. Holding resin pak as shown in A, bend pak along
long length.
3. As shown in B, firmly squeeze the RED SIDE of the
resin, forcing it through the center seal and into
BLACK SIDE.
4. Mix thoroughly to a uniform color by squeezing
content
s back and forth 25-30 times.
5. Squeeze mixed, warm resin into one end of bag and
cutoff other end.
6. Slowly insert wiring connection into sealing pack until
it is snug against the opposite end as shown in C.
7. Twist open end of bag and use tie wrap to close it off
and position the tie wrapped end up until the resin
gels.
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