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VEMAG ROBOT HP7C - User Manual

VEMAG ROBOT HP7C
94 pages
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Operating instructions
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Summary

Safety Instructions

Sphere of Application

Defines the machine's intended use and available versions.

Use in Accordance with Purpose

Details intended use, product/ambient conditions, operator requirements, and compliance.

Explanation of Symbols

Explains warning symbols (Danger, Warning) and informational icons used in the manual.

General Safety Instructions

Outlines general safety rules for operation, staff, machine condition, and safety devices.

Special Safety Instructions

Provides specific safety warnings for machine operations like assembly, maintenance, and handling parts.

Machine Description

Overview and Key Components

Illustrates the machine, lists key parts like hopper, feed screw, and controls.

Functional Components

Explains the operation of the feed screw, double screws, filling horn, and linking gear.

Machine Controls and Adjustments

Details control panel elements, knee lever, step, and adjustable feet.

Installation and Commissioning

Transporting the Machine

Guides on safe transportation methods, center of gravity, and precautions.

Setting Up the Machine

Instructions for positioning the machine, ensuring levelness, and adjusting feet.

Electrical Connection

Details safety requirements and procedures for connecting the machine electrically.

Checking Direction of Rotation

Explains how to verify motor rotation direction after electrical connection.

Levelling the Lifting;Tipping Device

Steps to adjust the lifting/tipping device for correct trolley height and secure positioning.

Machine Setup

Fitting the Double Screw Housing

Instructions for installing the all-in-one and two-part double screw housings.

Fitting the Double Screws

Details on positioning and engaging the double screws into the housing.

Fitting the Filling Horn

Guides on attaching the filling horn to the holder.

Setting the Vacuum

Instructions for setting the vacuum level for different product types.

Adjusting the Knee Lever

Explains how to adjust the knee lever for operator comfort.

Machine Operation

Working with the Machine

Step-by-step guide for starting production, including safety checks and trolley handling.

Working with Provisional Drive

Procedures for operating the machine if the portioning computer fails.

Cleaning Procedures

General Cleaning and Safety

Outlines daily cleaning, safety measures, and general information.

Disassembly for Cleaning

Details on removing components like the filling horn, linking gear, screws, and housing.

Hopper, Vacuum System, and Machine Cleaning

Instructions for cleaning specific parts like the hopper, vacuum system, and the main machine body.

Cleaning Schedule and Lubrication

Provides a detailed cleaning schedule and lubrication/assembly steps.

Machine Maintenance

General Maintenance Information

Introduces maintenance requirements, owner responsibilities, and safety precautions.

Maintenance Schedule

A comprehensive schedule outlining tasks for daily, weekly, monthly, quarterly, and annual intervals.

Daily and Weekly Tasks

Specific lubrication tasks for feed unit seals and drive, and filter cleaning for the vacuum pump.

Monthly and Quarterly Tasks

Procedures for checking oil levels in hydraulic and double screw drives, and vacuum pump servicing.

Annual and Biennial Tasks

Tasks for annual hydraulic oil change and biennial double screw drive oil change.

Troubleshooting Guide

General Troubleshooting Information

General advice and safety precautions before troubleshooting.

Troubleshooting Table

Lists common machine faults, their causes, and recommended remedies.

Technical Appendix

Technical Specifications and Diagrams

Lists machine specs, dimensional drawings, vacuum system, and hydraulics plan.

Electrical and Lubricant Information

Details electrical control panel, power electronics, and required lubricants.

Accessories and Tools

Lists recommended double screws, filling horns, and necessary tools for maintenance.

VEMAG ROBOT HP7C Specifications

General IconGeneral
ManufacturerVEMAG
ModelROBOT HP7C
Payload Capacity7 kg
Axes6
InstallationFloor

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