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VEMAG ROBOT HP7E - User Manual

VEMAG ROBOT HP7E
182 pages
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Vacuum ller
ROBOT HP7E (from 160.0215)
ROBOT HP10E (from 161.0312)
ROBOT HP12E (from 165.0234)
ROBOT HP15E (from 162.0241)
ROBOT HP20E (from 163.0300)
Operating instructions

Table of Contents

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Summary

Vacuum filler

Operating instructions

Introduces the operating manual for the vacuum filler.

Foreword

Safety Instructions Reference

Emphasizes reading safety instructions before operating the machine.

Safety Instructions

Sphere of Application

Defines the intended use and versions of the vacuum filler.

Use in Accordance with Purpose

Details correct and incorrect usage scenarios and environmental conditions.

Explanation of Symbols

Explains danger and warning symbols used in the manual.

General Safety Instructions

Provides general safety guidelines for machine operation and maintenance.

Special Safety Instructions

Highlights specific safety precautions for various machine operations and components.

Description

Overview of ROBOT HP Models

Provides an overview and labeled diagram of the machine components.

Brief Description of Components

Describes key components like the hopper, feed screw, and double screws.

Filling Horn Holder and Linking Gear

Describes standard and optional components for product ejection and linking.

Machine Controls Overview

Introduces the machine's controls, including main switch and equipment sockets.

Machine Control Panel Operation

Details the ON/OFF switches, UP/STOP/DOWN keys, vacuum display, and control valve.

Knee Lever and Machine Access

Explains the knee lever for operation and the step for hopper access.

Installation and Commissioning

Transporting the Machine

Provides instructions and safety warnings for transporting the machine using lifting equipment.

Setting up the Machine

Details how to set up the machine, ensuring it is firm and level using adjustable feet.

Electrical Connection

Explains the electrical connection procedure and safety precautions.

Checking Direction of Rotation

Guides on how to check and ensure the correct direction of motor rotation.

Levelling the Lifting;Tipping Device (Optional)

Explains how to adjust the lifting/tipping device to ensure correct trolley height and levelness.

Setting up

General Setup Information

Outlines general steps for setting up the machine with appropriate components.

Fitting the Double Screw Housing

Details the procedure for fitting the double screw housing, including safety warnings.

Fitting the Double Screws

Explains how to position and fit the double screws into the housing, with safety notes.

Fitting the Filling Horn

Guides on attaching the filling horn and its holder, with safety warnings.

Locking the Linking Gear (Optional)

Details how to attach and lock the optional linking gear, with safety precautions.

Fitting the Linking Horn (Optional)

Explains how to fit the linking horn and grease its seal for proper function.

Linking Horn Installation Procedures

Covers inserting and tightening the linking horn, noting the left-hand thread.

Setting the Vacuum

Important operational setting for vacuum control.

Fitting the Scraper

Explains how to fit the scraper, especially for raw sausage processing, with safety warnings.

Adjusting the Knee Lever

Guides on adjusting the knee lever for operator comfort and proper function.

Operation

Working with the Machine

Step-by-step guide for starting production, including safety checks and trolley handling.

Machine Operation Procedures

Covers linking, program selection, vacuum setting, and shutdown procedures.

Working with Provisional Drive

Explains how to operate the machine in provisional drive mode if the portioning computer fails, with safety warnings.

Graphical Control

Control Panel and Screen Layout

Introduces the control panel arrangement, screen layout, and keypad functions.

Screen Areas Overview

Describes the division of the screen into Header, Program, Parameters, and Footer areas.

Status and Error Messages

Explains how status and error messages are displayed in the footer and their types.

Principles of Operation

Covers principles of operating the portioning computer, including program management and settings.

Select and Edit Programs

Details how to select, edit, copy, and delete filling programs and enter product names.

USB Program Import;Export

Explains how to import and export programs using a USB stick, including connection and action selection.

Select Mode, Mode Group, and View

Guides on selecting mode groups, modes, and views for different applications and saving settings.

Select Start;Stop Method

Explains how to select start/stop methods and associated attachments or options.

Make Settings (Language, Date, Time, Password)

Covers how to adjust settings like language, date, time, and passwords for user access.

Set Up Userkey

Details setting up userkeys with different access levels (Program locking, Advanced user, etc.).

Mode Groups, Modes, Start;Stop Methods, and Parameters

Mode Groups, Modes, and Views

Explains how to select mode groups, modes, and views for machine operation.

Start;Stop Methods

Describes various start/stop methods like Knee I, Knee II, Remote End, and Remote Stop.

Basic Parameters

Details fundamental parameters such as Weight and First Portion.

Supplementary Parameters

Covers supplementary parameters for various applications.

Weight Parameter

Details the 'Weight' parameter, including units, resolution, setting range, and application.

First Portion Parameter

Explains the 'First portion' parameter for setting the initial portion weight and its behavior.

Speed Parameter

Details the 'Speed' parameter, its units, range, and how it's adjusted automatically or externally.

Vacuum Control

Explains the 'Vacuum control' parameter for automatic vacuum regulation during filling pauses.

Select Double Screw (HP Series Only)

Explains how to select the appropriate double screw type for HP series fillers.

Service

Service Pages Information

Describes the Service pages providing general information on terminal, drive controllers, and operating hours.

Messages

List of Messages and Remedies

Lists common messages, their causes, and recommended remedies for machine issues.

Cleaning

General Cleaning Information and Safety

General information on daily cleaning requirements and safety precautions before cleaning.

Removing Parts for Cleaning

Instructions for removing specific parts like the filling horn, linking gear, double screws, and hopper.

Cleaning Schedule and Agents

Provides a detailed schedule of cleaning tasks and recommends specific cleaning agents.

Lubrication and Assembly

Details post-cleaning lubrication and reassembly steps, especially for the hopper.

Maintenance

General Maintenance Information and Safety

General information on machine maintenance, recommending service contracts and outlining owner responsibilities.

Accessing Machine Components

Instructions on opening front door and service hatches for maintenance access.

Grease Gun Operation

Explains how to replace cartridges and operate the grease gun for lubrication.

First-time Maintenance Work

Details the first-time maintenance tasks to be performed after specific operating hours.

Maintenance Schedule

Provides a detailed schedule of maintenance tasks based on intervals and operating hours.

Daily Maintenance: Feed Unit Seals Lubrication

Instructions for daily lubrication of feed unit seals using food-safe grease.

Weekly Maintenance: Feed Unit Drive Lubrication

Details weekly lubrication of the feed unit drive and bearing using a grease gun.

Weekly Maintenance: Intake Air Filter Cleaning

Explains how to clean the air filter located in the rear service hatch weekly.

Weekly Maintenance: Vacuum Pump Air Filter Cleaning

Details cleaning the air filter for the vacuum pump's intake line.

Monthly Maintenance: Double Screw Drive Oil Level and Seals

Guides on checking and replenishing the oil level in the double screw drive and checking seals.

Six-monthly Maintenance: Feed Unit Seals and Hydraulic Unit Oil Level

Recommends checking feed unit seals and the hydraulic unit oil level.

Annual Maintenance: Feed Unit and Hydraulic Unit Oil Change

Provides instructions for annual checks and oil changes for feed unit and hydraulic systems.

Annual Maintenance: Vacuum Pump Service

Details removing and maintaining the vacuum pump, with safety warnings about warm components.

Biennial Maintenance: Double Screw Drive Oil Change

Provides instructions for changing the oil in the double screw drive every two years.

Three-yearly Maintenance: Feed Drive Oil Change

Details changing the oil in the feed drive transmission every three years.

Troubleshooting

General Troubleshooting Information

General advice on troubleshooting, including disconnecting attachments and following safety instructions.

Troubleshooting Table

Lists common faults, their causes, and recommended remedies for machine issues.

Appendix

General Appendix Information

Provides general information on technical details, lubricants, accessories, and tools.

Technical Data for ROBOT HP Models

Lists detailed technical specifications for all ROBOT HP models, including filling rates, dimensions, and electrical data.

Dimensional Drawings of ROBOT HP Models

Provides dimensional drawings for different hopper configurations.

Electrical Control Panel Components

Lists components found in the electrical control panel located in the right-hand side service hatch.

Drive Controller Components (ROBOT HP7 E)

Lists components of the drive controller for the ROBOT HP7E, located in the front door.

Drive Controller Components (ROBOT HP10 E;HP12 E)

Lists components of the drive controller for the ROBOT HP10E/HP12E, located in the front door.

Drive Controller Components (ROBOT HP15 E;HP20 E)

Lists components of the drive controller for the ROBOT HP15E/HP20E, located in the front door.

Hydraulic System Plan

Provides a schematic diagram illustrating the hydraulic system of the machine.

Lubricant Specifications by Component

Specifies oil/grease types, capacities, and qualities for various machine components.

Double Screw Selection Guide

Recommends specific double screws based on the product to be processed and provides order numbers.

Filling Horn Selection Guide

Lists available filling horns for straight filling, categorized by diameter and with order numbers.

Linking Horn Selection and Miscellaneous Accessories

Advises selecting linking horns and lists other accessories with uses and order numbers.

Required Tools for Maintenance

Lists necessary tools for daily cleaning and machine maintenance, including their uses and scope of supply.

VEMAG ROBOT HP7E Specifications

General IconGeneral
ManufacturerVEMAG
TypePortioning Machine
ApplicationPortioning
Control SystemPLC control with touch screen
Power Supply400V/50Hz
Material Contact PartsStainless steel
Hygiene StandardsComplies with all relevant hygiene standards

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