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VEMAG HP12E - User Manual

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Operating instructions

Table of Contents

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Summary

1. Safety instructions

1.2 Use in accordance with purpose

Details proper and improper usage of the machine.

1.4 General safety instructions

Outlines general safety rules for operating the machine.

1.5 Special safety instructions

Provides specific safety precautions for various operations.

2. Description

2.2.5 Controls

Details the controls located on the rear and front of the machine.

3. Installation and commissioning

3.1 Transporting the machine

Provides instructions and safety precautions for moving the machine.

3.2 Setting up the machine

Details how to level and adjust the machine using its feet.

3.3 Electrical connection

Explains the procedure and safety for connecting the machine electrically.

3.4 Checking direction of rotation

Describes how to verify the correct motor rotation direction.

4. Setting up

4.2 Fitting the double screw housing

Instructions for installing the double screw housing.

4.3 Fitting the double screws

Details the process of fitting the double screws into the housing.

4.5 Setting the vacuum

Explains how to set the vacuum level for filling liquid products.

5. Operation

5.1 Working with the machine

Step-by-step guide to starting production with the machine.

5.2 Working with provisional drive

Procedures for operating the machine in provisional drive mode.

6. Graphical control

6.1 Control panel

Explains the arrangement of the screen and keys on the control panel.

6.2 Screen

Details the different areas of the screen display.

6.3 Keypad

Explains the functions of the numerical and function keys.

6.4 Status and error messages

Explains how status and error messages are displayed and interpreted.

6.5 Principles of operation

Introduces the principles of operating the portioning computer.

6.5.1 Select and edit programs

Guides on selecting, editing, copying, and deleting filling programs.

6.5.2 Importing and exporting programs using a USB stick

Explains how to transfer programs using a USB stick.

6.5.3 Select mode group, mode and view

How to select operating modes, groups, and views.

6.5.4 Select start;stop method

How to select start/stop methods and attachments.

6.5.5 Make settings (language, date;time, password)

How to adjust language, date, time, and password settings.

6.5.6 Set up userkey

Explains how to configure user types and program locking.

6.6 Mode groups, modes, start;stop methods and parameters

Introduces mode groups, modes, start/stop methods, and parameters.

6.6.1 Mode groups, modes and views

How to select mode groups, modes, and views.

6.6.2 Start;stop methods

Lists and explains different start/stop methods.

6.6.3 Basic parameters

Details essential parameters like weight, first portion, and total weight.

6.6.3.1 Weight

Sets and corrects the weight for portions.

6.6.3.2 First portion

Sets the weight for the first portion and its addition.

6.6.3.6 Speed

Allows setting and limiting the machine's operating speed.

6.6.3.11 Pressure control

Manages filling pressure for consistent output.

6.6.4 Supplementary parameters

Explains parameters for specific applications like feed unit speed.

6.6.4.9 Metal detection

Manages the metal detector for foreign body rejection.

6.6.4.57 Maximum filling pressure (pressure monitoring on grinding system)

Sets maximum filling pressure to stop the machine.

6.9 Messages

Provides a list of common messages, their causes, and remedies.

6.9.1 List of messages

Lists specific fault and information messages for troubleshooting.

7. Cleaning

7.1 General information

General precautions and procedures before cleaning the machine.

7.2 Removing parts to be cleaned

Instructions for removing components for cleaning.

7.3 Cleaning the machine

General procedure for cleaning the machine parts.

7.5 Lubrication and assembly

Instructions for lubricating and reassembling parts.

8. Maintenance

8.1 General information

Overview of maintenance tasks and safety precautions.

8.4 Maintenance schedule

A schedule outlining maintenance tasks based on operating hours.

8.5 Daily maintenance

Daily maintenance tasks, including lubricating feed unit seals.

8.5.1 Feed unit seals (lubrication)

Specific procedure for lubricating feed unit seals daily.

8.6 Weekly maintenance

Weekly maintenance tasks for the feed unit drive lubrication.

8.6.1 Feed unit drive (lubrication)

Procedure for weekly lubrication of the feed unit drive.

8.7 Monthly maintenance

Monthly tasks, including checking the double screw drive oil level.

8.7.1 Double screw drive (oil level and seals)

Procedure for checking and replenishing oil in the double screw drive.

8.9 Annual maintenance

Annual checks for feed unit drive and vacuum pump.

8.9.2 Vacuum pump

Safety precautions and steps for removing the vacuum pump.

8.10 Biennial maintenance

Biennial oil change for the double screw drive.

8.10.1 Double screw drive (oil change)

Procedure for changing the oil in the double screw drive every two years.

8.11 Three-yearly maintenance

Three-yearly oil change for the feed drive.

8.11.1 Feed drive (oil change)

Procedure for changing the oil in the feed drive every three years.

9. Troubleshooting

9.1 General information

General advice for troubleshooting and safety.

9.2 Troubleshooting table

Lists common faults, causes, and remedies.

VEMAG HP12E Specifications

General IconGeneral
BrandVEMAG
ModelHP12E
CategoryIndustrial Equipment
LanguageEnglish

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