VEMAG HP12E - 8.8 Six-monthly maintenance

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HP10E / HP12E / HP15E / HP20E - Dairy design 8. Maintenance

8-15© VEMAG 2013

8.8 Six-monthly maintenance

8.8.1 Feed unit seals

• Have the feed unit seals checked by VEMAG Customer Service.

8.8.2 Vacuum pump

Operating instructions for vacuum pump

Main Page

Index3
Safety Instructions11
Sphere of Application11
Use in Accordance with Purpose11
Explanation of Symbols12
General Safety Instructions13
Special Safety Instructions14
Description15
Overview HP10E / HP12E / HP15E / HP20E15
Brief Description15
Hopper15
Feed Screw16
Double Screws16
Filling Horn Holder17
Controls18
ON Key19
OFF Key19
Vacuum Display19
Vacuum Control Valve19
Knee Lever20
Adjustable Feet20
Front Door20
Installation and Commissioning21
Transporting the Machine21
Setting up the Machine23
Electrical Connection24
Checking Direction of Rotation25
Setting up27
Fitting the Double Screw Housing27
Fitting the Double Screws29
Fitting the Filling Horn Holder30
Setting the Vacuum31
Filling Liquid Products31
Fitting the Scraper32
Adjusting the Knee Lever33
Operation35
Working with the Machine35
Graphical Control39
Control Panel41
Screen43
Header43
Program and Mode43
Basic Parameters43
Keypad45
Numerical Keypad45
Screen Up/Down Keys45
Padlock Key45
Status and Error Messages46
Principles of Operation47
Select and Edit Programs49
Importing and Exporting Programs Using a USB Stick51
Select Mode Group, Mode and View53
Select Start/Stop Method55
Make Settings57
Set up Userkey59
Mode Groups, Modes, Start/Stop Methods and Parameters61
Mode Groups, Modes and Views62
Start/Stop Methods62
Remote End62
Remote Stop62
Weight63
Correct Weight63
First Portion64
Total Weight64
Pause65
Linking/Clip Time/Knife/Output Signal65
Speed66
Individual Speed67
Back Suction67
LPG Belt Speed67
Portions Per Minute68
Pressure Control68
Supplementary Parameters69
General Applications69
Speed of Feed Unit Screw69
Feed Unit Run-On69
Link Offset/Clip Offset/Knife Offset (Minced Meat Line)70
Select Double Screw (HP Series Only)70
Select Pumping System71
Stop Counter71
Soft Start-Up71
Metal Detection72
Vacuum Control72
Synchronizing the Machine Using an External Signal73
Linking Support73
Working with Sausage Lines74
Product Type74
Last Portion74
Split Casing Tolerance74
Remaining Portions75
Run-On75
Calibre and Sausage Length76
Portion Length/First Portion Length76
Gap Length76
Conveyor Belt Calibre/Discharge Conveyor Calibre77
Cut Quantity77
Link Point Stretch/Cut Distance77
Working with the Hanging Machine78
Distance from LPV 80278
Sausages before First Hook78
Sausages on Last Hook79
Sausages Per Hook79
Hooks Per Stick80
Sausages Per Stick80
Catch Position80
End of Stick81
Stick Restart81
End of Portioning (LPV 802 and DHV 841 Only)82
Extra Hook82
Permitted Deviation82
Last Hook Later83
Working with the Automatic Separation Valve84
Separation Valve84
Separation Interval84
Valve Offset84
Separation Valve Open85
Separation Valve Closed85
Working with the Minced Meat Line and Forming Machine86
Weight Groups86
Group Position86
Group Portions87
Group Pause87
Belt Control (Analog Output 1)88
Belt Control (Analog Output 2)88
Working with the Scale89
Number of Samples (VEMAG Scale 877)89
Sample Interval (VEMAG Waage 877)89
Tendency Control (E.g. Process Check)89
Working with Special Devices90
Casing Pusher90
Pushback90
Portion Delay91
Knife (Cutter)92
Maximum Filling Pressure (Pressure Monitoring on Grinding System)92
Maximum Temperature (Temperature Monitoring for the Grinding System)93
Hopper Mode93
Hopper Vacuum94
Hopper Level94
Speed Limit96
External Portioning96
Configurations (Operating Mode Settings)99
Service101
List of Messages102
Cleaning117
Removing Parts to be Cleaned117
Double Screw Housing118
Cleaning Schedule128
Chlorine-Free Alkaline Cleaning Agents128
Recommended Cleaning Agents129
Chlorine-Containing Alkaline Cleaning Agents130
Specialist Cleaning Agent for Machine Interior131
Recommended Cleaning Agent131
Lubrication and Assembly132
Maintenance133
Service Hatch, Rear134
Service Hatch, Right-Hand Side135
Grease Gun137
First-Time Maintenance Work138
Maintenance Schedule139
Daily Maintenance140
Feed Unit Seals140
Sliding Ring142
Weekly Maintenance143
Feed Unit Drive (Lubrication)143
Intake (Air Filter)144
Vacuum Pump (Air Filter)145
Monthly Maintenance146
Double Screw Drive (Oil Level and Seals)146
Six-Monthly Maintenance147
Annual Maintenance148
Feed Unit Drive and Feed Unit Seals148
Vacuum Pump148
Biennial Maintenance150
Double Screw Drive (Oil Change)150
Three-Yearly Maintenance151
Feed Drive (Oil Change)151
Troubleshooting153
Technical Data HP10E / HP12E / HP15E / HP20E156
Dimensional Drawings HP10E / HP12E / HP15E / HP20E157
Lubricants158
Double Screw Drive158
Accessories159
Miscellaneous Accessories159
Tools159
Disposal160
Proper Disposal160
Intended Use161
Weekly161
Oil Change162
Spare Parts / Spare Parts Kits162
Change of the Exhaust Filter162
Dismantling and Disposal162

VEMAG HP12E - 8.8 Six-monthly maintenance

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