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Safety precautions ⇒ page 150 .
Rules for cleanliness ⇒ page 151 .
Assembly overview - fuel tank with attachments ⇒ page 176 .
Emptying fuel tank ⇒ page 177 .
Removing and installing fuel tank ⇒ page 180 .
Assembly overview - fuel filter ⇒ page 182 .
Removing and installing fuel cooler ⇒ page 183 .
Removing and installing fuel delivery unit ⇒ page 184 .
Removing and installing fuel gauge sender ⇒ page 186 .
Checking fuel pump ⇒ page 186 .
4.1 Assembly overview - fuel tank with attachments
1 - Cap
2 - 1.5 Nm
3 - Tank flap unit
❑ Removing and instal‐
ling. ⇒ General body re‐
pairs, exterior; Rep. gr.
55 ; Fuel flap unit
4 - Earth connection
❑ Check for secure seat‐
ing.
5 - 10 Nm
6 - Pressure retention valve
with connecting hose
7 - Gravity/overflow valve
8 - Fuel tank
❑ When removing, sup‐
port using engine and
gearbox jack -V.A.G
1383/A- .
❑ Removing and installing
⇒ page 180 .
9 - Heat shield
❑ For fuel tank.
10 - Securing strap
11 - 20 Nm +
1
/
4
turn (90°) fur‐
ther
12 - Fuel delivery unit
❑ With fuel gauge sender
(G).
❑ Note installation posi‐
tion of flange on fuel tank ⇒ page 177 .
❑ Removing and installing ⇒ page 184 .
❑ Checking fuel pump ⇒ page 166 .
❑ Removing and installing fuel sender ⇒ page 186 .
❑ Clean strainer if soiled.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
176 Rep. gr.20 - Fuel supply system
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