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WAM SILOTOP zero - User Manual

WAM SILOTOP zero
50 pages
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WAMGROUP S.p.A.
Via Cavour, 338
I-41030 Ponte Motta
Cavezzo (MO) - ITALY
Manual No. FIL.SILOTOP_zero.--.M.A4.0722.EN Issue: A4
Latest update: July 2022
ORIGINAL INSTRUCTIONS IN ENGLISH
SILO VENTING FILTERS
EN
ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE

Table of Contents

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Summary

1.0 GENERAL INFORMATION

1.1 Scope of the Manual

Provides operating technical information for installation, operation, and maintenance of the equipment.

1.2 Symbols

Explains symbols used for safety, warnings, and important technical information.

1.3 Glossary and terminology

Defines terms like Operator, Installer, Specialist Technician, Routine Maintenance, Setting in safety conditions.

1.4 Manufacturers data and identification of equipment

Details on identification plates, including year of manufacture, serial number, and weight.

1.5 Request for assistance

Instructions on how to contact the manufacturer for technical assistance.

1.6 Warranty

Mentions warranty conditions are specified in the sales contract.

1.7 Exclusion of responsibility

Manufacturer's disclaimer for damages due to improper use or modifications.

2.0 INFORMATION REGARDING SAFETY

2.1 General safety prescriptions

Emphasizes reading the manual, following regulations, and using approved tools.

2.2 Safety prescriptions for transport and handling

Guidelines for safe transport and handling operations, requiring qualified personnel.

2.3 Safety prescriptions for installation

Procedures for safe installation, including safety plans and electrical connections.

2.4 Safety prescriptions for use and operation

Rules for safe operation, including protective clothing and avoiding unauthorized changes.

2.5 Safety prescriptions for maintenance and replacement of components

Precautions for maintenance, including disconnecting power and using original spare parts.

2.6 Safety recommendations on biological risks

Advises wearing PPE against biological risks when handling certain products.

3.0 TECHNICAL INFORMATION

3.1 General description of the equipment

Describes the SILOTOP® zero as a de-dusting filter for silos with POLYPLEAT® elements.

3.2 Main components

Illustrates and lists the main parts of the SILOTOP® zero filter system.

3.3 Operating principle

Explains how dust is separated and removed by the compressed air pulse-jet cleaning system.

3.4 Permitted use

Defines the intended function of the SILOTOP® zero filters for dust separation.

3.5 Improper use not permitted

Lists prohibited uses, such as discharging overpressure or use in explosive atmospheres.

3.6 Noise level

States the noise level is within EU directives and provides measured values.

3.7 Environmental operating limits

Specifies altitude, temperature, and climate conditions for operation.

3.8 Limits of use

Details maximum permitted air temperatures and static pressures for operation.

3.9 Safety and information signs

Explains the meaning of safety and information signs on the equipment.

4.0 INFORMATION REGARDING HANDLING AND TRANSPORT

4.1 Type of packaging

Describes the packaging of the filter, including dimensions and weight.

4.2 Reception of goods

Procedures for checking and reporting damage upon receiving the goods.

4.3 Lifting and unloading methods

Instructions and warnings for safe lifting and unloading operations.

5.0 INSTALLATION AND FIXING

5.1 Safety prescriptions for installation

Safety measures for installation, emphasizing specialist technicians and safety plans.

5.2 Positioning the filter flange

Step-by-step instructions for positioning and welding the filter flange.

5.3 Electronic board - connections and settings

Guidance on electrical connections and settings for electronic boards, referencing another manual.

5.4 Electrical connection

Safety warnings and procedures for connecting the equipment to the mains.

5.5 Pneumatic connection

Requirements for compressed air quality, pressure, and connections.

5.6 Emissions sampling kit

Instructions for installing an emissions sampling kit.

5.7 Inspection

Requirements for a general test after installation to ensure safety conditions.

5.8 Start-up

Preliminary checks and steps for starting up the equipment after installation.

6.0 INFORMATION REGARDING USE

6.1 Production Start-up

Detailed procedure for starting up the equipment for production.

6.2 Machine shut-down at the end of the work cycle

Steps for safely shutting down the equipment after use.

6.3 Long shut-downs of the equipment

Procedures for preparing the equipment for extended periods of inactivity.

6.4 Reuse after long shut-down

Steps for safely restarting the equipment after a long shutdown.

7.0 INFORMATION REGARDING MAINTENANCE

7.1 Periodic checking

General instructions for periodic checks, emphasizing safety and PPE.

KEY

Explains the symbols used in the maintenance tables for scheduled interventions.

8.0 REPLACEMENT OF PARTS

8.1 Safety recommendations for replacement

Safety precautions for replacement operations, requiring specialist technicians.

8.2 How to open; close the hatch

Instructions for opening and closing the equipment's access hatch.

8.3 Replacing the filter elements

Procedure for removing and replacing the filter elements.

8.4 Replacing the solenoid valve

Step-by-step guide for replacing the solenoid valve components.

8.5 Returning the equipment (the machine)

Guidelines for packaging and preparing the equipment for return.

8.6 Dismantling and disposal

Instructions for dismantling and disposing of the equipment components according to regulations.

9.0 INFORMATION REGARDING FAULTS

9.1 Trouble-shooting

Lists common problems, their probable causes, and possible remedies.

9.2 Check-list in case of fault

Diagnostic checklist for identifying and resolving equipment faults.

10.0 TECHNICAL DATA

10.1 Dimensions and weights

Provides detailed dimensions, filtering surface area, and weights of the SILOTOP® zero models.

WAM SILOTOP zero Specifications

General IconGeneral
BrandWAM
ModelSILOTOP zero
CategoryWater Filtration Systems
LanguageEnglish