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Wood-mizer LX250 User Manual

Wood-mizer LX250
89 pages
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LX250
Wood-Mizer
®
Sawmill
Safety, Setup, Operation
& Maintenance Manual
LX250 rev. A2.01
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #2370

Table of Contents

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Wood-mizer LX250 Specifications

General IconGeneral
BrandWood-mizer
ModelLX250
CategoryIndustrial Equipment
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

1.1 About This Manual

Overview of the manual's purpose and scope.

1.2 Getting Service

Information on obtaining service, sales, and parts.

1.3 Specifications

Details equipment specifications and references online manuals.

1.4 Customer and Sawmill Identification

Explains how to identify the sawmill model, revision, and serial number.

SECTION 1 GENERAL SAFETY

1.1 Safety Symbols

Explains safety symbols and signal words used in the manual.

1.2 Safety Instructions

Covers owner/operator responsibilities and general safety rules.

1.3 Electrical Lockout Procedures

Details the critical lockout/tagout procedures for electrical safety.

SECTION 3 SAWMILL ASSEMBLY

3.1 Tools required

Lists necessary tools for sawmill assembly.

3.2 Uncrating the mill

Step-by-step guide for safely removing the sawmill from its packaging.

3.3 Assemble the bed

Instructions for assembling the sawmill's bed sections and connecting them.

3.4 End Stop Assemblies

Procedures for mounting the end stops onto the sawmill frame.

3.5 Adjusting/leveling the Bed

Guidance on leveling the sawmill bed before installing the saw head.

3.6 Saw Carriage Assembly

Instructions for positioning and mounting the saw head onto the bed frame.

3.7 Feed Drive Assembly

Steps for assembling and connecting the power feed drive system.

SECTION 4 SAWMILL SETUP

4.1 Installing the Blade

How to safely install a new bandsaw blade onto the sawmill.

4.2 Tensioning The Blade

Procedures for correctly tensioning the bandsaw blade using the tension gauge.

4.3 Tracking The Blade

Steps to ensure the blade is tracking correctly on the blade wheels.

4.4 Sawblade

Covers sawblade specifics including guide alignment.

4.5 Starting The Engine

Instructions for safely starting the sawmill's engine.

SECTION 5 SAWMILL OPERATION

5.1 Manual Power Feed

Operation of the manual power feed system for mast movement.

5.2 Manual Up/Down Operation

How to manually raise or lower the cutting head.

5.3 Up/Down (Simple Set Operation)

Explanation of the Simple Set control for automated up/down adjustments.

5.4 Loading, Turning, & Clamping Logs

Procedures for safely loading, turning, and clamping logs onto the sawmill bed.

5.5 Blade Guide Arm Operation

Adjusting the blade guide arm for optimal cutting.

5.6 Cutting The Log

Detailed steps for cutting logs accurately and efficiently.

5.7 Edging

Process for edging flitches and boards to desired dimensions.

5.8 Blade Height Scale

Using the blade height scale for accurate lumber thickness.

5.9 Water Lube Operation

How to use the water lube system to keep the blade clean.

5.10 Transporting the Sawmill

Guidelines for safely transporting the sawmill.

SECTION 6 MAINTENANCE

6.1 Wear Life

Estimated life expectancy for common replacement parts.

6.2 Blade Guides

Maintenance procedures for the blade guide rollers.

6.3 Changing The Blade

Safe procedure for replacing the bandsaw blade.

6.4 Sawdust Removal

Instructions for removing sawdust buildup from key areas.

6.5 Mast Track, Wipers, & Scrapers

Maintenance of the mast track, wipers, and scrapers for smooth operation.

6.6 Vertical Mast Rails

Maintenance for the vertical mast rails.

6.7 Miscellaneous

General maintenance tasks including lubrication and decal checks.

6.8 Drive Belt Adjustment

How to adjust the drive belt tension for optimal performance.

6.9 Up/Down System

Maintenance and adjustment procedures for the up/down system chain.

6.10 Charging The Battery

Steps for safely charging the sawmill's battery.

SECTION 7 TROUBLESHOOTING GUIDE

7.1 Sawing Problems

Identifies common sawing problems, their causes, and solutions.

8.2 Simple Set Troubleshooting

Covers error messages, diagnostic lights, gear settings, and PID adjustments for the Simple Set system.

SECTION 8 Simple Set Troubleshooting

8.2 Simple Set Troubleshooting and Settings

Covers error messages, diagnostic lights, gear settings, and PID adjustments for the Simple Set system.

SECTION 9 SAWMILL ALIGNMENT

9.1 Routine Alignment Procedure

Outlines the routine steps for aligning the sawmill to solve sawing issues.

9.2 Complete Alignment Procedure

Describes the comprehensive procedure for full sawmill alignment, performed periodically.

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