Contents
1 General information ................................................................................................................................................................................................ 6
1.1 Information about safety messages .................................................................................................................................................................... 6
1.1.1 Explanation of signal words and symbols ..................................................................... 6
1.1.2 Safety instructions ........................................................................................................... 6
1.1.3 Section safety messages ................................................................................................ 6
1.1.4 Embedded safety messages .......................................................................................... 6
1.1.5 Safety alert symbols ........................................................................................................ 7
1.1.6 Additional symbol ............................................................................................................ 7
1.2 Spare parts ................................................................................................................................................................................................................ 7
1.3 Target audience and responsibilities .................................................................................................................................................................. 7
1.4 Crane logbook .......................................................................................................................................................................................................... 8
1.5 Transport and storage ............................................................................................................................................................................................ 8
1.6 Weight ........................................................................................................................................................................................................................ 8
1.7 Installation, commissioning, maintenance and repairs ................................................................................................................................... 8
1.8 After-sales service ................................................................................................................................................................................................... 9
1.9 Periodic inspections ............................................................................................................................................................................................... 9
1.10 Environmental information .................................................................................................................................................................................... 9
1.10.1 Life cycle assessment ..................................................................................................... 9
1.10.2 Energy consumption ....................................................................................................... 9
2 General safety notes ............................................................................................................................................................................................. 10
2.1 Use for intended purpose .................................................................................................................................................................................... 10
2.2 Inappropriate use ................................................................................................................................................................................................... 10
2.3 Residual hazards ................................................................................................................................................................................................... 11
2.4 Organizational safety precautions ..................................................................................................................................................................... 11
2.5 General regulations ............................................................................................................................................................................................... 11
2.6 Recommended PPE .............................................................................................................................................................................................. 11
2.7 Working above floor level .................................................................................................................................................................................... 12
2.8 Sound pressure level ............................................................................................................................................................................................ 12
2.9 Fire safety ................................................................................................................................................................................................................ 12
2.10 Safety-conscious operation ................................................................................................................................................................................ 13
2.11 Attaching load ........................................................................................................................................................................................................ 13
3 Introduction ............................................................................................................................................................................................................ 14
3.1 Incorporation .......................................................................................................................................................................................................... 15
4 Installation ............................................................................................................................................................................................................... 16
4.1 Stationary hoist ...................................................................................................................................................................................................... 16
4.1.1 Attachment at bottom .................................................................................................... 17
4.1.2 Attachment at top .......................................................................................................... 19
4.2 Fleet angle ............................................................................................................................................................................................................... 20
4.2.1 Attachment at bottom .................................................................................................... 20
4.2.2 Attachment at top .......................................................................................................... 21
4.2.3 Attachment at side ......................................................................................................... 22
4.2.4 Fleet angle ..................................................................................................................... 23
4.2.5 Angle of installation ....................................................................................................... 23
4.3 Monorail trolleys .................................................................................................................................................................................................... 24
4.3.1 Monorail trolley (KE-S33 - 76) ...................................................................................... 24
4.3.2 Drive shaft for travel drive (trolleys KE-S33 - KE-S65) ............................................... 25
4.3.3 Drive shaft for trolley drive (trolley KE-S76) ................................................................. 26
4.3.4 Monorail trolley (UE-S4) ................................................................................................ 27
4.3.5 Monorail trolley (UE-S776) ........................................................................................... 29
4.3.6 Articulated trolley (DKE-S4 / DKE-S6) ......................................................................... 31
4.4 End stops for monorail trolleys .......................................................................................................................................................................... 34
4.5 Double rail trolley (OE-S) ...................................................................................................................................................................................... 35
4.6 End stops for double rail trolleys ....................................................................................................................................................................... 36
4.6.1 Wheel diameter D = 3.9 in. ........................................................................................... 36
4.6.2 Wheel diameter D = 4.9 - 7.9 in.................................................................................... 36
4.7 Anti-jump catch ...................................................................................................................................................................................................... 37
4.7.1 Description of system .................................................................................................... 37
4.7.2 Procedure ....................................................................................................................... 37
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