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YASKAWA CIMR-SSA Series User Manual

YASKAWA CIMR-SSA Series
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YASKAWA
VARISPEED-686SS5
INSTRUCTION MANUAL
YA S K A WA
MANUAL NO. TOE-S686-15B
SUPER-ENERGY SAVING VARIABLE SPEED DRIVE (VS-686SS5)
MODEL
:
CIMR-SSA
Upon receipt of the product and prior to initial operation, read these instructions
thoroughly, and retain for future reference.
200V CLASS 0.4 to 75kW (1.2 to 110kVA)
400V CLASS 0.4 to 300kW (1.4 to 460kVA)
REFERENCE
VARISPEED-686SS5 DESCRIPTIVE MANUAL FOR CONSTANTS (TOE-S686-15.2)

Table of Contents

Questions and Answers:

YASKAWA CIMR-SSA Series Specifications

General IconGeneral
SeriesCIMR-SSA
CategoryInverter
Frequency Range0.1 - 400 Hz
Overload Capacity150% for 60 seconds
Operating Temperature-10°C to +50°C (14°F to 122°F)
Cooling MethodFan Cooled
Output Voltage0 to Input Voltage
Control MethodV/f Control, Vector Control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage
Protection FeaturesShort Circuit Protection
CommunicationModbus RTU
EnclosureIP20
Storage Temperature-20°C to +60°C (-4°F to 140°F)
Humidity95% RH or less (non-condensing)
Enclosure RatingIP20
Input Voltage200V, 400V
Horsepower Range0.5-300 HP

Summary

PREFACE

General Precautions

General safety and handling guidelines for the manual and product.

NOTES FOR SAFE OPERATION

Safety Classifications (WARNING/CAUTION)

Explanation of WARNING and CAUTION symbols used for safety instructions.

1 RECEIVING

1.1 INSPECTION CHECKPOINTS

Procedures for checking the inverter upon delivery to the user.

1.2 IDENTIFYING THE PARTS

Identification of major external components of the VS-686SS5 inverter.

2 INSTALLATION

2.1 DIGITAL OPERATOR HANDLING

Instructions for removing and installing the digital operator unit.

2.2 FRONT COVER HANDLING

Steps for removing and replacing the inverter's front cover.

2.3 MOUNTING LOCATION GUIDELINES

Recommendations for selecting a suitable installation location for the inverter.

2.4 CLEARANCES FOR COOLING

Required space around the inverter for effective cooling and ventilation.

3 WIRING

3.1 PERIPHERAL UNIT CONNECTIONS

Standard connection diagram for the VS-686SS5 with peripheral units.

3.2 MAIN CIRCUIT AND CONTROL DIAGRAM

Detailed wiring diagram for main and control circuits of the inverter.

3.3 MAIN CIRCUIT WIRING PRECAUTIONS

Safety precautions and procedures for wiring the main circuit of the inverter.

3.4 OUTPUT CIRCUIT WIRING OPTIONS

Wiring methods for contact output and open collector output.

3.5 WIRING INSPECTION

Final checks after installation and wiring to ensure correctness.

4 OPERATION

4.1 TEST RUN PREPARATION

Items to check before performing a test run of the inverter.

4.2 LINE VOLTAGE JUMPER SETTING

Procedure for setting the input line voltage using jumpers.

4.3 TEST RUN PROCEDURES

Steps for performing a test run and verifying inverter operation.

CONTROL METHOD AND MOTOR SETTINGS

Procedures for configuring control methods and motor parameters.

JOG AND BASIC OPERATION EXAMPLES

Examples of basic inverter operation modes like jog and manual control.

5 SETTING OPERATION CONDITIONS

5.1 DIGITAL OPERATOR KEY DESCRIPTIONS

Explanation of keys and indicators on the digital operator.

5.2 DIGITAL OPERATOR MODES

Overview of the three operating modes of the digital operator.

5.3 DRIVE MODE OPERATION

How to use the drive mode for monitoring and operation.

5.4 INITIALIZE MODE SETUP

Procedures for initializing settings before using the inverter.

5.5 PROGRAM MODE CONFIGURATION

How to set and read constants in program mode.

5.6 MODIFIED CONSTANTS MODE

How to view and modify constants changed from factory settings.

6 MAINTENANCE AND INSPECTION

BASIC MAINTENANCE SAFETY

Essential safety warnings and cautions before performing maintenance.

6.1 PERIODIC INSPECTION GUIDELINES

Recommended schedule and checks for routine maintenance.

6.2 PARTS REPLACEMENT SCHEDULE

Guidelines for periodic replacement of key inverter components.

7 TROUBLESHOOTING

7.1 FAULT DIAGNOSIS AND CORRECTIVE ACTIONS

Identification and resolution of inverter fault displays.

7.2 MOTOR FAULTS AND CORRECTIVE ACTIONS

Troubleshooting guide for common motor operational faults.

APPENDIX 1 SPECIFICATIONS

Variable Torque Series Specifications

Technical specifications for the variable torque series of inverters.

Constant Torque Series Specifications

Technical specifications for the constant torque series of inverters.

APPENDIX 2 DIMENSIONS (mm)

Inverter Physical Dimensions

Physical dimensions and mounting hole details for different inverter models.

APPENDIX 3 TYPICAL CONNECTION DIAGRAM

Braking Resistor Unit Connections

Wiring diagrams for connecting braking resistor units.

Braking Unit and Resistor Connections

Wiring diagrams for braking units and resistor units.

Parallel Braking Unit Configurations

Connection diagrams for multiple braking units in parallel.

Output Circuit Wiring (Contact/Open Collector)

Wiring diagrams for output circuits with contact and open collector outputs.

APPENDIX 4 CONSTANTS LIST

Monitor Item List

List of monitorable parameters and their availability by control method.

Constants List

Comprehensive list of inverter constants, their initial, and user settings.

Motor Capacity Selection List

Table mapping motor output and speed to selection codes.

APPENDIX 5 ERROR PROCESSING IN PG ZERO-PULSE ADJUSTMENT

PG Zero-Pulse Adjustment Error Messages

Table of error codes and descriptions during PG zero-pulse adjustment.

APPENDIX 7 ZDEV CAUSES AND CORRECTIVE ACTIONS LIST

ZDEV Error Detection and Causes

Troubleshooting for Phase-Z pulse errors and reverse detection.

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