EasyManua.ls Logo

YASKAWA MA1440 Service Manual

YASKAWA MA1440
98 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ROBOTICS
MA1440
YR-MA01440-A00
Operating and Maintenance Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the YASKAWA MA1440 and is the answer not in the manual?

YASKAWA MA1440 Specifications

General IconGeneral
BrandYASKAWA
ModelMA1440
CategoryRobotics
LanguageEnglish

Summary

General

Notes for safe operation

Safety warnings and symbols used in the manual for hazard communication.

Frequently used terms

Definitions of terms used throughout the manual for clarity and consistency.

Target group

Identifies the intended audience and their required knowledge for understanding the manual.

Intended use

Lists the typical applications and purposes for which the robot is designed.

Improper use

Details forbidden operations and potential consequences to prevent misuse.

About this manual

Explains the manual's content, scope, and how to use it effectively.

Safety

Provides critical safety information, warnings, and precautions for operation.

Manufacturer

Information about the robot manufacturer, YASKAWA ELECTRIC CORPORATION.

Authorized representative

Details of the authorized representative, YASKAWA Europe GmbH.

Supply

Checking the scope of delivery

Lists all items included in the standard delivery package for the robot system.

Position type plate

Information on verifying serial numbers on the robot and controller type plates.

Transportation

Transporting method

General precautions and methods for safely transporting the robot.

Using a crane

Instructions for safely lifting and moving the robot using a crane.

Using a forklift

Guidelines for transporting the robot securely with a forklift.

Shipping brackets and bolts

Details on using shipping brackets and bolts for secure transport.

Installation

Protection measures

Essential safety measures and protective devices required for robot installation.

Ambient conditions and installation location

Environmental requirements for temperature, humidity, and installation site.

Installation example

Step-by-step guide and diagrams for mounting the robot base to the floor.

Wiring

Grounding

Requirements and procedures for proper electrical grounding of the robot system.

Cable connections

Instructions for connecting the robot and controller cables.

Connecting the robot

Specific steps for connecting the encoder and power cables to the robot.

Connection of the robot controller

How to connect the robot cables to the robot controller unit.

Connecting the programming pendant

Steps for connecting the programming pendant cable to the controller.

Technical data

Parts and work axis label

Identification of robot components and axis labels for reference.

Robot base dimension

Provides detailed dimensional specifications for the robot's base.

Dimensions and defined working area

Details robot dimensions and its defined operational workspace.

Adjustable working area

Information on how to adjust and configure the robot's movement limits.

Components for Changing the Working Area

Lists components required for adjusting the S-axis working range.

Instructions for Installing the Mechanical Limit

Steps for installing mechanical limits to restrict axis movement.

Adjusting the S-Axis Pulse Limit

How to set pulse limits for S-axis movement to define its range.

Stopping Angle and Time at the Emergency Stop

Data on robot stopping behavior during emergency stops.

Stop category 0

Stopping parameters for emergency stop category 0.

Stop position S-axis

S-axis stopping data for emergency stop category 0.

Stop position L-axis

L-axis stopping data for emergency stop category 0.

Stop position U-axis

U-axis stopping data for emergency stop category 0.

Stop category 1

Stopping parameters for emergency stop category 1.

Stop position S-axis

S-axis stopping data for emergency stop category 1.

Stop position L-axis

L-axis stopping data for emergency stop category 1.

Stop position U-axis

U-axis stopping data for emergency stop category 1.

Allowable load for wrist axis and wrist flange

Wrist flange

Dimensions and specifications for the robot's wrist flange mounting.

Maximum load of the S-axis

Information on the maximum load capacity and inertia for the S-axis.

Optimal robot performance

Guidelines for achieving optimal performance through load management.

Allowable Wrist Load

Specifies allowable torque and moment of inertia for wrist axes.

Maximum capacity load

Details maximum load limits for U-axis and S-axis including inertia.

Internal cables and compressed air lines

Internal cables and compressed air lines

Description of internal wiring harnesses, air lines, and their connections.

Maintenance and inspection

Inspection schedule

Outlines required inspection intervals, methods, and responsible personnel.

Note on battery unit

Information and precautions related to the robot's battery unit.

Battery pack replacement

Step-by-step guide for replacing the battery pack in the robot controller.

Battery pack connector (including warning note)

Details on battery pack connectors and associated safety warnings.

Note on maintenance

General notes and precautions for performing robot maintenance.

Refill/Replace grease.

Instructions for refilling or replacing grease in robot components.

Grease filling the main axes

Specifics on greasing the S, L, and U axes, including amounts.

Grease filling the wrist axes

Specifics on greasing the R, B, and T axes, including amounts.

Home position calibration

Procedures for calibrating and setting the robot's home position.

Registering all axes at the time

Method to calibrate all robot axes simultaneously.

Registering individual axes

Method to calibrate each robot axis separately.

Changing the absolute data

Instructions on how to modify absolute encoder data after calibration.

Clearing absolute data

Procedure to reset and clear absolute encoder data.

Setting the second home position (check point)

How to set an alternative home position for verification and error checking.

Purpose of position check operation

Explains the objective and necessity of the position check operation.

Procedure for the second home position setting

Step-by-step guide to set the second home position for the robot.

Procedure after alarm

Steps to follow after specific alarms occur during operation.

Zeroing Function (Optional)

Optional function for automatically restoring initial robot data.

Connection diagram

Diagram showing connections for the zeroing device and related components.

Overview and operation Reset to zero device YasXzero

Explanation of the YasXzero device, its elements, and operation.

Resetting

General procedure for resetting the robot's zero position.

Preparatory measures

Steps to take and precautions before performing a reset operation.

Resetting an axis

Detailed steps for resetting a specific robot axis using the zeroing function.

Positions for the reset sensor

Illustrates the mounting positions for reset sensors on robot axes.

Error and solutions during resetting

Troubleshooting guide for common errors encountered during resetting.

Recommended spare parts list

Part List robot

Lists recommended spare parts for the robot, including motors and gears.

Part List robot controller

Lists recommended spare parts for the robot controller and its modules.

Parts lists

S-axis unit

Detailed parts breakdown and diagrams for the robot's S-axis.

L-axis unit

Detailed parts breakdown and diagrams for the robot's L-axis.

U-axis drive

Detailed parts breakdown and diagrams for the robot's U-axis.

R-axis unit

Detailed parts breakdown and diagrams for the robot's R-axis.

Wrist unit

Detailed parts breakdown and diagrams for the robot's wrist unit.

Related product manuals