EasyManua.ls Logo

YASKAWA MPL300-J00 User Manual

YASKAWA MPL300-J00
92 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ROBOTICS
MPL300-J00
YR-MPL0300-J00
Operating and Maintenance Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the YASKAWA MPL300-J00 and is the answer not in the manual?

YASKAWA MPL300-J00 Specifications

General IconGeneral
ModelMPL300-J00
ManufacturerYASKAWA
Payload Capacity300 kg
Degrees of Freedom6
Number of Axes6
Protection ClassIP67
TypeArticulated Robot
MountingFloor, Wall

Summary

General

Notes for safe operation

Provides critical safety instructions, including DANGER, WARNING, and CAUTION notices.

Frequently used terms

Defines key terms and abbreviations used throughout the manual for Yaskawa robots and systems.

Target group

Identifies the intended audience and required knowledge for users of this manual.

Intended use

Outlines the typical applications and purposes for which the robot system is designed.

Improper use

Details impermissible uses and modifications that can lead to warranty loss and safety hazards.

About this manual

Describes the manual's content, purpose, and recommendations for effective use.

Safety

Covers essential safety information, including emergency stop button functionality and warnings.

Signal output for motor protection

Explains the warning message for cooling fan errors and its implications for robot components.

Manufacturer

Provides the official address and contact information for Yaskawa Electric Corporation.

Authorized representative

Lists the contact details for the authorized representative, YASKAWA Europe GmbH.

Supply

Checking the scope of delivery

Details the standard items included in the robot system delivery package.

Position type plate

Instructs users to verify serial numbers on the robot, controller, and pendant against the type plate.

Transportation

Transporting method

Outlines precautions and methods for safely transporting the robot system.

Using a crane

Provides guidance on using a crane for robot transportation, including lifting methods.

Using a forklift

Details the procedure for transporting the robot using a forklift, including pallet requirements.

Shipping brackets and bolts

Explains the role of shipping brackets and bolts for securing the robot during transport and their removal.

Installation

Protection measures

Details essential protective measures and operator responsibilities for safe robot operation.

Ambient conditions and installation location

Specifies required environmental conditions and location criteria for robot installation.

Installation example

Illustrates a practical example of mounting the robot base plate and fixing the robot to it.

Wiring

Grounding

Covers electrical installation standards and regulations for proper grounding of the robot system.

Cable connections

Describes the types of cables and general procedures for connecting the robot system components.

Connecting the robot

Provides step-by-step instructions for connecting the encoder and power cables to the robot.

Connection of the robot controller

Details the procedure for connecting the robot cables to the robot controller unit.

Connecting the programming pendant

Explains how to connect the programming pendant cable to the designated port.

Technical data

Type

Specifies the robot model type, mounting, degree of freedom, and carrying capacity.

Robot base dimension

Provides the dimensional specifications for the robot base, including mounting hole details.

Dimensions and defined working area

Illustrates robot dimensions and outlines the defined operational working area.

Adjustable working area

Details the adjustable working range for the S-axis and how to modify it.

Components for Changing the Working Area

Lists the components required for adjusting the working area of the S-axis.

Instructions for Installing the Mechanical Limit

Guides the installation of mechanical limits for axes to define operational boundaries.

Adjusting the S-Axis Pulse Limit

Explains how to adjust pulse limits for the S-axis to change movement ranges.

Stopping Angle and Time at the Emergency Stop

Defines coastdown times and distances for safety distance determination during emergency stops.

Stop category 0

Presents data on overrun distances and times for Stop category 0 at various deflection levels.

Stop position S-axis

Details stopping angles and times for the S-axis under Stop category 0 conditions.

Stop position L-axis

Details stopping angles and times for the L-axis under Stop category 0 conditions.

Stop position U-axis

Details stopping angles and times for the U-axis under Stop category 0 conditions.

Stop category 1

Presents data on overrun distances and times for Stop category 1 at various deflection levels.

Stop position S-axis

Details stopping angles and times for the S-axis under Stop category 1 conditions.

Stop position L-axis

Details stopping angles and times for the L-axis under Stop category 1 conditions.

Stop position U-axis

Details stopping angles and times for the U-axis under Stop category 1 conditions.

Allowable load for wrist axis and wrist flange

Wrist flange

Provides dimensions and mounting details for the wrist flange, including threaded holes and PCD.

Maximum load of the S-axis

Discusses mounting options and load considerations for peripheral devices on the S-axis.

Optimal robot performance

Emphasizes that S-axis load must not exceed the robot's permissible bearing capacity for optimal performance.

Allowable Wrist Load

Presents graphical data and conditions for attaching peripheral equipment and observing moment ratings.

Internal cables and compressed air lines

Connector for internal cables and compressed air lines

Illustrates the routing and pin assignment for internal cables and pneumatic lines.

Field bus cable connection

Details the process of connecting field bus cables and routing them through the robot's S-head.

Detailed drawing of connector

Provides a detailed view of the connector used for internal cables, indicating used and unused pins.

The cables and the pneumatic line need to be laid through the hollow parts

Explains requirements for laying internal cables and pneumatic lines through hollow parts, including protection.

Internal connection diagram (a)

Shows the internal wiring diagram for connections between the robot controller and various axes.

Internal connection diagram (b)

Presents the second part of the internal connection diagram for robot axes and components.

Maintenance and inspection

Inspection schedule

Classifies inspections into time levels and outlines checks for daily, 1000, 5000, 9000, 18000, 36000 hour intervals.

Note on battery unit

Provides information and warnings regarding the battery unit and its replacement.

Changing battery unit

Step-by-step instructions for safely removing and replacing the battery unit.

Battery pack connector (including warning note)

Illustrates battery unit connector diagrams for different axes and includes a warning note.

Instructions on grease replenishment

Details safety precautions and procedures for refilling grease in robot components.

Grease replenishment/exchange the main axes

Specifies amounts and procedures for replenishing or exchanging grease in the S, L, and U axis gears.

Grease replenishment/exchange the wrist axes

Provides information on grease filling for BT-axis gear and U-axis cross roller bearing.

Refilling the amount of grease in joints

Lists the specific amounts of grease required for various joints of the robot.

Home position calibration

Explains the necessity and general procedures for calibrating the robot's home position.

Register all axes

Provides a detailed step-by-step guide for registering the home position for all robot axes simultaneously.

Register individual axes

Details the procedure for registering the home position for each robot axis individually.

Changing absolute data

Guides users on how to modify the absolute encoder data after setting the home position.

Clearing absolute data

Explains the process of deleting absolute encoder data for robot axes.

Setting the second home position (check point)

Explains the purpose and initial steps for setting a second home position as a check point.

Procedure for the second home position setting

Provides detailed steps for setting the second home position, including moving the robot and modifying data.

Procedure after alarm

Outlines steps to take after an alarm, particularly regarding home position confirmation and PG system checks.

Recommended spare parts list

List of recommended spare parts for stocking

Presents a comprehensive list of recommended spare parts, including category, description, and material numbers.

Parts lists

S-axis drive

Provides an exploded view and part number list for the S-axis drive assembly.

L-axis unit

Displays exploded views and part numbers for the L-axis drive assembly, parts 1 and 2.

U-axis drive

Shows exploded views and a list of parts for the U-axis drive.

Wrist unit

Illustrates the components of the wrist unit with corresponding part numbers.

Balancer unit

Presents an exploded view and list of parts for the balancer unit.

Related product manuals