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YASKAWA MA2010 User Manual

YASKAWA MA2010
94 pages
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YR-MA02010-A10
Operating and maintenance
instructions
MA2010

Table of Contents

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YASKAWA MA2010 Specifications

General IconGeneral
BrandYASKAWA
ModelMA2010
CategoryRobotics
LanguageEnglish

Summary

General Information

Notes for Safe Operation

Key safety warnings, including DANGER, WARNING, and CAUTION levels.

Frequently Used Terms

Glossary of common terms used in the manual and their definitions.

Target Group and Intended Use

Specifies required user knowledge and typical applications for the robot.

Improper Use

Lists prohibited actions and conditions that constitute misuse of the robot system.

About This Manual

Outlines the manual's purpose, scope, and important notes for users.

Safety Precautions

Details critical safety information, including programming pendant and emergency stop functions.

Manufacturer and Representative Information

Provides contact details for the manufacturer and authorized regional representatives.

Product Supply and Identification

Checking the Scope of Delivery

Lists and illustrates the standard items included with the robot system.

Position Type Plate Verification

Instructions on verifying serial numbers on the robot, controller, and pendant.

Transportation and Installation

Transporting Methods and Precautions

General guidelines and safety warnings for transporting the robot system.

Using a Crane for Transport

Specific instructions and diagrams for safely transporting the robot using a crane.

Using a Forklift for Transport

Specific instructions and diagrams for safely transporting the robot using a forklift.

Shipping Brackets and Bolts

Details on shipping brackets, bolts, and rubber buffers used for securing the robot.

Installation Requirements

Essential safety measures and requirements for installing protective devices around the robot.

Installation Example

Step-by-step guide and diagrams for physically mounting the robot base onto a floor plate.

Types of Robot Mounting

Illustrates and describes various mounting positions for the robot, including suspended types.

Wiring and Connections

Grounding Procedures

Critical instructions and safety notes regarding proper grounding of the robot system.

Robot Cable Connections

Overview and diagrams of the encoder and power cables used to connect the robot.

Connecting Cables to the Robot

Step-by-step guide for connecting encoder and power cables to the robot's connector plate.

Connecting Cables to the Robot Control

Instructions for connecting the robot's encoder and power cables to the main robot controller.

Connecting the Programming Pendant

Procedure for connecting the programming pendant cable to the robot controller.

Technical Specifications

General Robot and Performance Specifications

Details robot type, mounting, capacity, repeatability, weight, and power consumption.

Axis Working Ranges and Limits

Specifies the operational movement limits for each of the robot's axes.

Speed, Moment, and Inertia Capacities

Outlines maximum operational speeds, admissible moments, and permissible moments of inertia.

Protection Class and Noise Level

Information on the robot's IP protection ratings and sound pressure level.

Robot Base Dimensions and Working Area

Shows robot base dimensions and overall working envelope.

Adjustable Working Area

Explains how the S-axis working range can be configured or modified.

Emergency Stop: Stopping Angle and Time

Defines overrun distance and time, and factors affecting safety distance calculation.

Stop Category 0 Performance Data

Graphs detailing stop position and overrun time for Stop Category 0 under various loads.

Stop Category 1 Performance Data

Details stop position and overrun time for Stop Category 1, independent of load.

Load Capacity and Mounting

Wrist Flange Specifications

Details dimensions, mounting, and preparation for the robot's wrist flange.

Maximum Axis Load Capacities

Covers maximum load limits for the S-axis and optimal performance considerations.

Allowable Wrist Load and Moments

Specifies allowable wrist load, moments, and inertia, with supporting diagrams.

Maximum Capacity Load

Details maximum permissible load for U-axis and S-axis, including inertia limits.

Peripheral Equipment Mounting

Illustrates and describes methods for mounting peripheral equipment onto the robot's arms.

Internal Cables and Air Lines

Cable and Air Hose Specifications

Details internal cable types, wire counts, cross-sections, and air hose pressure requirements.

Connector Types and Diagrams

Identifies various connector types and provides diagrams for internal wiring and air lines.

Welding Power Cable and Plug Details

Specifics on welding power cable integration and details of connector plugs and pin assignments.

Internal Connection Diagrams

Detailed electrical schematics showing internal connections for various robot axes and components.

Maintenance and Inspection

General Safety and Maintenance Guidelines

Critical safety warnings and notices regarding maintenance procedures and data loss.

Inspection Schedule and Intervals

Introduces the inspection schedule, its purpose, and classifications based on staff and intervals.

Battery Unit Maintenance and Replacement

Provides instructions and diagrams for changing the robot's battery unit to prevent data loss.

Grease Replenishment Procedures

General guidelines and precautions to follow when performing grease replenishment on robot gears.

Home Position Calibration and Data Management

Covers home position calibration, registering axes, changing data, and clearing absolute data.

Second Home Position Setting and Alarm Procedures

Details setting the second home position and procedures after specific alarms.

Spare Parts and Component Lists

Recommended Spare Parts List

Categorizes spare parts (A, B, C) and provides a list of recommended items for stocking.

S-axis Unit Components

Illustrates and lists all parts associated with the S-axis unit of the robot.

L-axis Unit Components

Illustrates and lists all parts associated with the L-axis unit of the robot.

U-axis Drive Components

Illustrates and lists all parts associated with the U-axis drive of the robot.

R-axis Unit Components

Illustrates and lists all parts associated with the R-axis unit of the robot.

Wrist Unit Components

Illustrates and lists all parts associated with the robot's wrist unit.

Gear Unit Components

Illustrates and lists all parts associated with the robot's gear units.

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