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YASKAWA MH24 - Service Manual

YASKAWA MH24
100 pages
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ROBOTICS
MH24
YR-MH00024-A00
Operating and Maintenance Manual

Table of Contents

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YASKAWA MH24 Specifications

General IconGeneral
TypeIndustrial Robot
ModelMH24
ManufacturerYaskawa
Payload Capacity24 kg
Degrees of Freedom6
Protection ClassIP67
MountingFloor, Ceiling, Wall

Summary

General

Notes for safe operation

Safety instructions and warnings for operating the robot.

Frequently used terms

Definitions of common terms and designations used in the manual.

Target group

Identifies the intended audience and required knowledge for users.

Intended use

Outlines the typical applications and purposes of the robot.

Improper use

Lists forbidden or impermissible uses of the robot system.

About this manual

Provides an overview of the manual's content and scope.

Safety

Details critical safety information, including hazards and precautions.

Manufacturer

Information about the robot manufacturer, YASKAWA ELECTRIC CORPORATION.

Authorized representative

Contact information for the authorized representative in Europe.

Supply

Checking the scope of delivery

Details the standard items included in the robot system delivery.

Position type plate

Explains how to verify serial numbers using the type plate.

Transportation

Transporting method

General guidelines and precautions for transporting the robot.

Shipping brackets and bolts

Information on the use and removal of shipping brackets and bolts.

Damping material during transportation

Details the use and storage of damping material for transportation.

Installation

Protection measures

Essential protective measures and operator responsibilities for safe installation.

Ambient conditions and installation location

Specifies environmental requirements for robot installation.

Installation example

Illustrates the procedure for mounting the robot base.

Wiring

Grounding

Guidelines for proper electrical grounding according to installation standards.

Cable connections

Details on connecting the robot cables to the controller and pendant.

Connecting the robot

Step-by-step instructions for connecting encoder and power cables.

Connection of the robot controller

How to connect robot cables to the controller's terminal points.

Connecting the programming pendant

Instructions for connecting the programming pendant cable.

Technical data

Parts and work axis label

Identifies robot parts and labels for work axes with diagrams.

Robot base dimension

Provides dimensional drawings and specifications for the robot base.

Dimensions and defined working area

Shows overall robot dimensions and its working envelope.

Adjustable working area

Details on how the S-axis working range can be adjusted.

Stopping Angle and Time at the Emergency Stop

Provides data on robot stopping behavior during emergency stops.

Allowable load for wrist axis and wrist flange

Wrist flange

Dimensions and mounting specifications for the wrist flange.

Allowable Wrist Load

Specifies allowable torque and moment of inertia for wrist axes.

Maximum capacity load

Defines the maximum permissible loads for various robot axes.

Internal cables and compressed air lines

Maintenance and inspection

Inspection schedule

Outlines inspection intervals, methods, and responsibilities.

Note on battery unit

Important notes and procedures regarding the robot's battery unit.

Note on maintenance

General precautions and notes for performing robot maintenance.

Refill;Replace grease

Instructions for refilling and replacing grease in robot gears.

Home position calibration

Procedures for calibrating the robot's home position.

Setting the second home position (check point)

Steps to set a secondary home position for verification.

Zeroing Function (Optional)

Details on the optional zeroing function for restoring initial data.

Recommended spare parts list

Part List robot

Lists part numbers and material numbers for robot components.

Part List robot controller

Lists part numbers and material numbers for robot controller components.

Parts lists

S-axis unit

Detailed breakdown and part numbers for the S-axis drive.

L-axis unit

Detailed breakdown and part numbers for the L-axis drive.

U-axis drive

Detailed breakdown and part numbers for the U-axis drive.

R-axis unit

Detailed breakdown and part numbers for the R-axis drive.

Wrist unit

Detailed breakdown and part numbers for the wrist unit.

Gear unit

Detailed breakdown and part numbers for the gear unit.

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