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YASKAWA MH5S II User Manual

YASKAWA MH5S II
82 pages
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ROBOTICS
MH5S II
YR-MH0005S-J12
Operating and Maintenance Manual

Table of Contents

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YASKAWA MH5S II Specifications

General IconGeneral
ModelMH5S II
TypeIndustrial Robot
ManufacturerYASKAWA
Number of Axes6
Payload Capacity5 kg
Repeatability±0.02 mm
MountingFloor, ceiling, wall
Power Supply200-230V AC, 50/60Hz
ControllerYRC1000micro

Summary

General Robot Information

Safety Warnings and Precautions

Safety warnings (Danger, Warning, Caution) and notices regarding safe robot operation.

Intended Use and Prohibited Actions

Details intended applications and prohibited uses that constitute misuse of the robot system.

Robot Operational Safety

Provides critical safety instructions, warnings, and precautions for robot operation and handling.

Manufacturer and Contact Information

Lists the manufacturer's name, address, and authorized representative details.

Robot Supply and Verification

Scope of Delivery Check

Verifies that all standard delivery items for the robot system are present and accounted for.

Type Plate Verification

Explains how to check serial numbers on the robot, controller, and pendant type plates against delivery notes.

Robot Transportation Procedures

Crane Transportation Method

Details the procedure for safely transporting the robot using a crane, including safety precautions.

Forklift Transportation Method

Explains how to transport the robot using a forklift, emphasizing pallet use and securing measures.

Shipping Brackets and Bolts

Describes the purpose and location of shipping brackets and bolts used for robot transport.

Robot Installation Guidelines

Protection Measures

Details essential protective measures and safety requirements for robot installation.

Ambient Conditions and Location

Specifies environmental conditions and site requirements for robot installation.

Installation Example and Procedures

Provides a step-by-step guide and diagrams for mounting the robot base plate and robot.

Robot Mounting Types

Describes different mounting positions for the robot (standing, wall, ceiling) and suspended mounting.

Robot Wiring and Connections

Grounding Procedures

Outlines the electrical installation standards and regulations for proper grounding of the robot system.

Robot Cable Connections

Details the types of cables and connection procedures for the robot, controller, and pendant.

Connecting the Robot

Step-by-step instructions for connecting the encoder and power cables to the robot.

Connecting the Robot Controller

Guide on connecting the encoder and power cables to the robot controller's specific ports.

Connecting the Programming Pendant

Instructions for connecting the programming pendant cable to the designated connection port.

Technical Data Specifications

Axis Labels and Robot Parts

Identifies robot parts and labels for each work axis using diagrams.

Robot Base Dimensions

Provides detailed measurements and specifications for the robot base mounting.

Working Area and Dimensions

Illustrates the robot's physical dimensions and defined working envelope.

Emergency Stop Performance

Details stopping angles and times for emergency stop categories 0 and 1 under various conditions.

Allowable Load Limits

Wrist Flange Specifications

Details the dimensions and mounting requirements for the robot's wrist flange.

S-axis and Wrist Load Limits

Specifies maximum allowable loads, torque, and moments for the S-axis and wrist axes.

Maximum Capacity Load

Shows mounting points and considerations for peripheral equipment and maximum load capacity.

Internal Cables and Air Lines

Wiring Harness and Air Line Usage

Explains the use of internal cables (3BC, 4BC) and air hoses for peripheral devices.

Connector Pin Assignments

Details the pin assignments for internal user I/O wiring harnesses and air lines.

Internal Connection Diagrams

Provides detailed wiring diagrams (a and b) illustrating internal connections within the robot system.

Maintenance and Inspection Procedures

Inspection Schedule and Intervals

Outlines the recommended inspection schedule, methods, and intervals for various robot components.

Battery Unit Replacement

Provides detailed steps and precautions for changing the robot's battery unit and connecting the pack.

Grease Refill and Replacement

Instructions for refilling or replacing grease in the robot's main and wrist axes, including amounts and procedures.

Home Position Calibration Procedures

Guides on calibrating home position, registering axes, changing absolute data, and setting second home positions.

Recommended Spare Parts

List of Recommended Spare Parts

Provides a comprehensive list of recommended spare parts, types, and material numbers for the robot.

Robot Parts Lists

S-axis Drive Components

Detailed breakdown of components, DWG numbers, and quantities for the S-axis drive assembly.

L- and U-axis Drive Components

Lists parts, DWG numbers, and quantities for the L- and U-axis drive assemblies.

R-axis Unit Components

Provides a detailed list of parts, DWG numbers, and quantities for the R-axis unit.

Wrist Unit Components

Lists components, DWG numbers, and quantities for the robot's wrist unit assembly.

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