ABB A165-L34 - ABB Turbocharger Product Description

Operation Manual / 4 Product description / A100-L
Table of contents
© Copyright 2020 ABB. All rights reserved. HZTL4034_EN Rev.R October 2020
Product description
1 Introduction............................................................................................................ 4
1.1 Essential information................................................................................................... 4
1.2 Registered trademarks................................................................................................ 4
1.3 Related documents....................................................................................................... 4
1.4 Layout and function of the turbocharger ................................................................. 5
1.5 Warning plates on the turbocharger.......................................................................... 7
1.6 Locations of the rating plates.................................................................................... 8
2 Removal and installation ...................................................................................... 9
2.1 Turbocharger weight ................................................................................................... 9
2.2 Removing the turbocharger........................................................................................ 9
2.3 Installing the turbocharger....................................................................................... 11
3 Commissioning .................................................................................................... 14
3.1 Oil supply ....................................................................................................................... 14
3.2 Inspection procedures................................................................................................ 14
3.3 Commissioning after taking out of operation....................................................... 16
4 Monitoring during operation.............................................................................. 17
4.1 Oil pressure, oil temperature..................................................................................... 17
4.2 Admissible air inlet temperature ............................................................................. 20
4.3 Turbocharger speed................................................................................................... 20
4.4 Low pressure measurement at the filter silencer ................................................. 23
5 Operation and service ......................................................................................... 24
5.1 Noise emission ............................................................................................................ 24
5.2 Service work................................................................................................................. 25
5.3 Expected replacement intervals .............................................................................. 29
5.4 Flexible turbocharger cut-out .................................................................................. 30
5.5 Stopping the engine.................................................................................................... 31
6 Periodic maintenance.......................................................................................... 32
6.1 Foreword to maintenance.......................................................................................... 32
6.2 Cleaning the filter silencer ........................................................................................ 33
6.3 Changing the filter strip on the filter silencer casing.......................................... 35
6.4 Cleaning the compressor during operation ........................................................... 37
6.5 Cleaning the turbine during operation.................................................................... 41
6.6 Draining the gas outlet casing ................................................................................. 45
7 Troubleshooting................................................................................................... 46
7.1 Malfunctions when starting...................................................................................... 46
7.2 Malfunctions during operation ................................................................................ 47