ABB ACS800-02 - Page 26

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The ACS800-02/U2

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ACS800 Single Drive Manuals2
Safety Instructions5
What this Chapter Contains5
To Which Products this Chapter Applies5
Use of Warnings and Notes5
Installation and Maintenance Work6
- Grounding7
- Fibre Optic Cables7
Mechanical Installation8
Operation8
Permanent Magnet Motor9
- Installation and Maintenance Work9
- Operation9
  - Table of Contents11
  - Table of Contents16
About this Manual17
What this Chapter Contains17
Intended Audience17
Common Chapters for Two Products17
Categorization According to the Frame Size17
Contents17
Installation and Commissioning Flowchart18
Inquiries19
The ACS800-02/U221
What this Chapter Contains21
- Enclosure Extension22
Type Code22
Main Circuit and Control24
- Diagram24
- Operation25
- Printed Circuit Boards25
- Motor Control25
Checking the Compatibility of the Motor27
- Protecting the Motor Winding and Bearings27
- Requirements Table28
Planning the Electrical Installation27
What this Chapter Contains27
To Which Products this Chapter Applies27
Permanent Magnet Synchronous Motor30
Supply Connection30
- Disconnecting Device (Means)30
  - ACS800-01, ACS800-U1, ACS800-02 and ACS800-U2 Without the Enclosure Extension, ACS800-04, ACS800-U430
  - ACS800-U2 with the Enclosure Extension, ACS800-07 and ACS800-U730
- Fuses31
Thermal Overload and Short-Circuit Protection31
- Mains Cable (AC Line Cable) Short-Circuit Protection31
  - ACS800-01/U1, ACS800-02/U2 Without Enclosure Extension and ACS800-04/U431
- Drive AC Fuses (ACS800-07/U7 and ACS800-02/U2 with Enclosure Extension)32
- Operating Time of the Fuses32
Ground Fault Protection32
Emergency Stop Devices32
- ACS800-02/U2 with Enclosure Extension and ACS800-07/U732
  - Restarting after an Emergency Stop33
Prevention of Unexpected Start (ACS800-07/U7 Only)33
Selecting the Power Cables34
- General Rules34
- Alternative Power Cable Types35
- Motor Cable Shield35
- Additional US Requirements36
  - Conduit36
  - Armored Cable / Shielded Power Cable36
Power Factor Compensation Capacitors36
Equipment Connected to the Motor Cable37
- Installation of Safety Switches, Contactors, Connection Boxes, Etc37
  - Bypass Connection37
- Before Opening a Contactor (DTC Control Mode Selected)37
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads38
Selecting the Control Cables39
- Relay Cable39
- Control Panel Cable39
Connection of a Motor Temperature Sensor to the Drive I/O40
Routing the Cables40
- Control Cable Ducts41
Installation43
What this Chapter Contains43
Moving the Unit43
Before Installation45
- Delivery Check45
- Requirements for the Installation Site46
- Cooling Air Flow46
- IT (Ungrounded) Systems47
- Required Tools47
Checking the Insulation of the Assembly47
Power Cable Connection Diagram48
Installation Procedure49
- Choose the Mounting Orientation (A, B, C or D)49
- Mounting Orientations a and B49
- Mounting Orientation C (Lifting from Above)56
- Mounting Orientation D (Optional Enclosure Extension Included)57
Routing the Control/Signal Cables Inside the Cubicle64
- Units Without an Enclosure Extension64
- Units with an Enclosure Extension65
Connecting the Control Cables66
- Connecting the Shield Wires at RMIO Board66
- Securing the Control Cables Mechanically66
Settings of the Cooling Fan Transformer67
Setting of the Auxiliary Voltage Transformer of the Line Contactor Option67
Installation of Optional Modules and PC67
- Cabling of I/O and Fieldbus Modules67
- Pulse Encoder Module Cabling68
- Fibre Optic Link68
Installation of User's Own Relays68
Installation of Brake Resistors68
- Parameter Settings68
Motor Control and I/O Board (RMIO)69
What this Chapter Contains69
To Which Products this Chapter Applies69
Note for the ACS800-02 with Enclosure Extension and the ACS800-0769
Note for External Power Supply69
- External Control Connections (Non-US)70
- External Control Connections (US)71
RMIO Board Specifications72
- Analogue Inputs72
- Constant Voltage Output72
- Auxiliary Power Output72
- Analogue Outputs72
- Digital Inputs72
- Relay Outputs73
- DDCS Fibre Optic Link73
- 24 VDC Power Input73
Installation Checklist75
Checklist75
Maintenance77
What this Chapter Contains77
Safety77
Maintenance Intervals77
Layout78
Heatsink79
Fan79
- Replacing the Fan of the Enclosure Extension80
- Replacing the Fan (R7)81
- Replacing the Fan (R8)82
Capacitors83
- Reforming83
- Replacing the Capacitor Pack (R7)83
- Replacing the Capacitor Pack (R8)84
Module Replacement of Units with the Enclosure Extension85
Leds86
Technical Data87
What this Chapter Contains87
IEC Ratings87
- Symbols88
- Sizing88
- Derating89
  - Temperature Derating89
  - Altitude Derating89
Mains Cable Fuses90
- Standard Gg Fuses90
- Ultrarapid (Ar) Fuses91
Cable Types92
Cable Entries93
Dimensions, Weights and Noise93
Input Power Connection93
Efficiency94
Cooling94
Degrees of Protection94
Motor Connection94
Ambient Conditions95
Materials96
Applicable Standards96
CE Marking97
- Definitions97
- Compliance with the EMC Directive97
  - First Environment97
  - Second Environment98
- Machinery Directive98
- C-Tick" Marking99
- Definitions99
- Compliance with IEC 61800-399
  - First Environment (Restricted Distribution)99
  - Second Environment100
Equipment Warranty and Liability100
US Tables101
- NEMA Ratings101
  - Symbols102
- Input Cable Fuses102
  - Ultrarapid (Ar) Fuses103
- Cable Types104
- Cable Entries104
- Dimensions and Weights105
- UL/CSA Markings105
Dimensional Drawings107
Frame Size R7108
Frame Size R8109
Frame Size R7 with Enclosure Extension - Bottom Entry110
Frame Size R7 with Enclosure Extension - Top Entry112
Frame Size R8 with Enclosure Extension - Bottom Entry114
Frame Size R8 with Enclosure Extension - Top Entry116
Resistor Braking119
What this Chapter Contains119
To Which Products this Chapter Applies119
Availability of Brake Choppers and Resistors for the ACS800119
How to Select the Correct Drive/Chopper/Resistor Combination119
Optional Brake Chopper and Resistor(S) for the ACS800-01/U1120
Optional Brake Chopper and Resistor(S) for the ACS800-02/U2, the ACS800-04/U4 and the ACS800-07/U7122
Resistor Installation and Wiring124
- Acs800-07/U7125
Protection of Frame Sizes R2 to R5 (ACS800-01/U1)125
Brake Circuit Commissioning126

ABB ACS800-02 - Page 26

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