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General| Brand | ABB |
|---|---|
| Model | ACS800-02 |
| Category | Control Systems |
| Language | English |
Lists available hardware manuals for ACS800 drives.
Lists available firmware manuals and guides for ACS800 drives.
Lists manuals for optional equipment.
Describes the content of the Safety Instructions chapter.
Specifies the ACS800 models covered by this safety chapter.
Explains the types of safety instructions and warning symbols used.
Outlines safety precautions for personnel performing installation and maintenance.
Provides safety instructions and recommendations for proper grounding.
Gives warnings and instructions for handling fibre optic cables safely.
Details safety guidelines for the mechanical installation of the drive.
Provides safety instructions for operating the drive and its associated equipment.
Lists additional safety warnings specific to permanent magnet motor drives.
Describes the contents of the 'About this manual' chapter.
Identifies the target readers for this manual.
Notes chapters applicable to multiple ACS800 product types.
Explains how drives are categorized by frame size.
Summarizes the content of various chapters within the manual.
Provides a visual guide for the installation and commissioning process.
Provides information on how to contact ABB for inquiries and support.
Describes the chapter's focus on drive construction and operation.
Introduces the ACS800-02/U2 as a free-standing drive for AC motors.
Lists features and benefits of the enclosure extension option.
Explains how to interpret the drive's type code for configuration and options.
Details available selections for ACS800-02 and ACS800-U2 type codes.
Illustrates the drive's main circuit and control interfaces.
Briefly describes the main circuit operation of the drive.
Lists the standard printed circuit boards found in the drive.
Explains the Direct Torque Control (DTC) method used for motor control.
Outlines the instructions provided in the electrical installation planning chapter.
Lists the ACS800 models covered by this chapter.
Details how to check if a motor is compatible with the drive.
Explains methods to protect motor insulation and bearings from drive output.
Provides a table for selecting motor insulation, du/dt filters, and common mode filters.
Safety precautions for connecting and working with PM motors.
Details requirements for the disconnecting device (means) for supply connection.
Specifies requirements for disconnecting devices in EU and US.
Explains drive self-protection and requirements for multi-motor systems.
Discusses drive AC fuses, their types, and operating time considerations.
Explains the drive's internal ground fault protection function.
Details the installation and function of emergency stop devices.
Instructions for restarting the drive after an emergency stop activation.
Describes the optional function to prevent unexpected drive startup during maintenance.
Provides general guidelines for dimensioning and selecting power cables.
Illustrates different power cable configurations that can be used.
Explains the importance and requirements for motor cable shielding.
Specifies cable requirements specific to the US market.
Guidelines for using conduits and routing cables.
Information on using armored and shielded power cables.
Warnings about connecting power factor compensation capacitors.
Instructions for installing equipment in the motor cable path.
Warning against connecting power to output terminals and advice on bypass switches.
Safety procedures for opening contactors in DTC control mode.
How to protect relay output contacts from inductive loads and reduce EMC.
Guidance on selecting shielded cables for analogue and digital signals.
Specifics on cable types for relay signals and control panels.
Instructions for connecting a motor temperature sensor to the drive's I/O.
Best practices for routing motor, power, and control cables to minimize interference.
Illustrates proper routing of control cables in ducts.
Introduces the chapter on mechanical and electrical installation procedures.
Provides instructions for safely moving the drive unit during installation.
Details critical safety warnings for lifting, tilting, and moving the drive unit.
Steps to perform before starting the drive installation, including delivery check.
Specifies environmental and site requirements for installing the drive unit.
Discusses compatibility and precautions for IT (ungrounded) systems.
Lists the necessary tools for performing the drive installation.
Procedures for checking the insulation of the drive assembly before mains connection.
Illustrates the wiring diagram for connecting power cables to the drive.
Details the installation steps and various mounting orientations for the drive.
Step-by-step instructions for removing the pedestal for R7 frame drives.
Step-by-step instructions for removing the pedestal for R8 frame drives.
Instructions for securing the lead-through plate to the floor.
Guidance on routing power and brake cables through the lead-through plate.
Steps for preparing power cables, including stripping and connecting lugs.
Instructions for routing control cables through the lead-through plate.
Steps for connecting cable lugs to the drive's pedestal.
Instructions for reattaching the pedestal to the drive frame.
Specific installation steps for mounting orientation C (lifting from above).
Instructions on how to connect the control cables to the drive.
Installation details for mounting orientation D, including enclosure extension.
Instructions for securely fastening the drive unit to the floor and wall.
Procedure for connecting the main power cables to the drive.
Shows different cable entry/exit layouts for the enclosure extension.
Wiring diagram showing connections for bottom cable entry/exit in frame size R7.
Wiring diagram showing connections for top cable entry/exit in frame size R7.
Wiring diagram showing connections for bottom cable entry/exit in frame size R8.
Wiring diagram showing connections for top cable entry/exit in frame size R8.
Illustrates the main wiring of the enclosure extension, including optional components.
Guidance on routing control and signal cables inside the unit without an extension.
Shows examples of signal/control cabling routing inside units with an enclosure extension.
Instructions for connecting control cables and grounding shield wires to the RMIO board.
Methods for securing control cables using strain relief and cable ties.
Explains how to set the voltage for the cooling fan transformer.
Instructions for adjusting the auxiliary voltage transformer setting.
Guidance on installing optional modules like fieldbus adapters.
Details on cabling for I/O and fieldbus modules, including shield grounding.
Instructions for cabling pulse encoder modules, including grounding notes.
Information on installing and connecting DDCS fibre optic links.
Guidance on installing external relays for motor thermistor protection.
Instructions on installing brake resistors and parameter settings.
Outlines the chapter content regarding RMIO board connections and specifications.
Specific notes for the RMIO board in ACS800-02 with enclosure extension and ACS800-07.
Safety warnings and precautions for using an external power supply for the RMIO board.
Shows terminal connections to the RMIO board for ACS800 Standard Application Program (non-US).
Shows terminal connections to the RMIO board for ACS800 Standard Application Program (US version).
Details specifications for analogue inputs, outputs, and digital inputs on the RMIO board.
Provides specifications for relay outputs, fibre optic link, and 24 VDC power input.
Illustrates the isolation and grounding scheme for the RMIO board.
Items to check for the mechanical installation of the drive.
Items to check for the electrical installation of the drive.
Introduces the chapter on preventive maintenance instructions.
Safety warnings to follow before performing any maintenance on the drive.
Shows layout stickers identifying components like control panel and I/O board.
Instructions for cleaning the drive's heatsink to prevent overheating.
Information on the lifespan of cooling fans and availability of replacements.
Step-by-step guide for replacing the fan in the enclosure extension.
Detailed procedure for replacing the fan in frame size R7 units.
Detailed procedure for replacing the fan in frame size R8 units.
Details on drive capacitors, their lifespan, and reforming procedures.
Instructions for replacing the capacitor pack in frame size R7 units.
Instructions for replacing the capacitor pack in frame size R8 units.
Procedure for replacing modules in units with an enclosure extension.
Explains the meaning of the LEDs on the RMIO, control panel, and AINT boards.
Outlines the chapter's focus on technical specifications, ratings, and requirements.
Presents IEC ratings for the ACS800-02 and explains the symbols used in the tables.
Defines rating symbols and provides guidelines for drive sizing based on motor requirements.
Explains how ambient temperature and altitude affect drive capacity (derating).
Lists standard gG fuses for mains cable short-circuit protection.
Provides a list of ultrarapid (aR) fuses for branch circuit protection.
Details copper and aluminum cable types based on load current and sizing.
Specifies cable entry sizes, terminal sizes, and tightening torques for different frame sizes.
Provides physical dimensions, weights, and information on UL/CSA certifications.
Details voltage, frequency, and short-circuit current for input power.
Information on motor connection voltage, frequency, and cable length recommendations.
Details drive efficiency and cooling methods, including air flow.
Specifies the IP rating (IP 21, UL Type 1) for the drive enclosure.
Specifies environmental conditions (temperature, humidity, contamination) for drive operation.
Lists materials used in the drive enclosure and disposal guidelines.
Lists standards and directives the drive complies with, including EMC and safety.
Explains CE marking and compliance with EMC Directive for the first environment.
Details EMC Directive compliance requirements for the second environment.
States the drive's compliance with the EU Machinery Directive.
Information on C-tick marking and compliance with IEC 61800-3 for the first environment.
Further details on EMC compliance for the second environment under restricted distribution.
Outlines the manufacturer's warranty terms and limitations of liability.
Presents NEMA ratings for ACS800-U2 with 60 Hz supplies.
Lists recommended input cable fuses per NEC for branch circuit protection.
Lists ultrarapid (aR) fuses for input cable protection.
Cable sizing based on NEC Table 310-16 for copper wires.
Specifies cable entry sizes, terminal sizes, and tightening torques for different frame sizes.
Provides physical dimensions, weights, and information on UL/CSA certifications.
States that dimensions are provided in millimeters and inches.
Shows detailed dimensions for frame size R7 of the drive.
Shows detailed dimensions for frame size R8 of the drive.
Shows dimensions for R7 drive with enclosure extension, bottom cable entry.
Shows dimensions for R7 drive with enclosure extension, top cable entry.
Shows dimensions for R8 drive with enclosure extension, bottom cable entry.
Shows dimensions for R8 drive with enclosure extension, top cable entry.
Introduces the chapter on selecting, protecting, and wiring brake choppers and resistors.
Lists the ACS800 models covered by the resistor braking chapter.
Details the availability of brake choppers and resistors for ACS800 drives.
Guides the selection of appropriate drive, chopper, and resistor combinations for braking.
Lists optional brake chopper and resistor combinations for ACS800-01/U1.
Lists optional brake chopper and resistor combinations for specific ACS800 models.
Illustrates combined braking cycles for frame sizes R7 and R8.
Provides instructions for installing and wiring brake resistors, including safety warnings.
Recommends safety measures for protecting frame sizes R2 to R5.
Details protection requirements for frame sizes R6, R7, and R8 against resistor overheating.
Steps for commissioning the brake circuit, including parameter settings and safety checks.
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