ABB IRB 2400/L - Page 6

863.2 Maintenance schedule .......................................................................................
863.2.1 Specification of maintenance intervals ........................................................
873.2.2 Maintenance schedule .............................................................................
883.3 Inspection activities ...........................................................................................
883.3.1 Inspecting information labels .....................................................................
903.3.2 Inspecting Signal lamp (option) ..................................................................
923.4 Changing activities ............................................................................................
923.4.1 Type of lubrication in gearboxes ................................................................
933.4.2 Oil change, gearbox axes 5-6 (wrist unit) .....................................................
973.4.3 Replacement of SMB battery .....................................................................
1003.5 Cleaning activities .............................................................................................
1003.5.1 Cleaning the IRB 2400 ..............................................................................
1033.6 Service Information System, M2000 ......................................................................
1033.6.1 Using the SIS system ...............................................................................
1043.6.2 Description of Service Information System (SIS) ...........................................
1073.6.3 SIS system parameters ............................................................................
1083.6.4 Setting the SIS parameters .......................................................................
1093.6.5 Reading the SIS output logs ......................................................................
1103.6.6 Exporting the SIS data .............................................................................
1114 Repair
1114.1 Introduction ......................................................................................................
1124.2 General procedures ...........................................................................................
1124.2.1 Performing a leak-down test ......................................................................
1134.2.2 Mounting instructions for bearings .............................................................
1154.2.3 Mounting instructions for seals ..................................................................
1174.2.4 Cut the paint or surface on the robot before replacing parts ............................
1194.2.5 The brake release buttons may be jammed after service work .........................
1204.3 Complete robot .................................................................................................
1204.3.1 Replacement of cable unit, axes 1-3 ...........................................................
1264.3.2 Replacement of cable harness, axes 4-6 ......................................................
1344.4 Upper arm .......................................................................................................
1344.4.1 Replacement of wrist IRB 2400/10/16 ..........................................................
1384.4.2 Replacement of wrist IRB 2400L ................................................................
1414.4.3 Replacement of complete upper arm ...........................................................
1454.5 Lower arm .......................................................................................................
1454.5.1 Replacement of complete lower arm ...........................................................
1494.5.2 Replacement of tie rod .............................................................................
1534.6 Frame and base ................................................................................................
1534.6.1 Replacement of SMB unit .........................................................................
1594.6.2 Replacement of brake release unit .............................................................
1644.6.3 Replacement of parallel arm ......................................................................
1684.7 Motors ............................................................................................................
1684.7.1 Replacement of motor, axis 1 ....................................................................
1734.7.2 Replacement of motor, axis 2 ....................................................................
1784.7.3 Replacement of motor, axis 3 ....................................................................
1834.7.4 Replacement of motors, axes 4-6, IRB 2400L ................................................
1904.7.5 Replacement of motors, axes 4-6, IRB 2400/10/16 .........................................
1974.8 Gearboxes .......................................................................................................
1974.8.1 Replacement of gearbox, axis 1-3 ...............................................................
2004.8.2 Replacement of drive shaft unit, IRB 2400L ..................................................
2055 Calibration information
2055.1 When to calibrate .............................................................................................
2065.2 Calibration methods ...........................................................................................
2085.3 Synchronization marks and synchronization position for axes ...................................
2095.4 Calibration movement directions for all axes ..........................................................
2105.5 Updating revolution counters ...............................................................................
2155.6 Checking the synchronization position ..................................................................
6 Product manual - IRB 2400
3HAC022031-001 Revision: P
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