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ABB UniGear ZS1 Instruction Manual

ABB UniGear ZS1
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86
Figure 134: View of the busbar compartment, shown without insulating covers
2 Branch conductor
3 Busbars
5 Tulip isolating contact
9 Bulkhead, removable
3
2
9
5
Clean the surfaces:
- Remove any dry dust deposits which are not very adherent using a soft dry cloth;
- Remove any more adhering dirt with a low alkaline detergent or with ETHANOL F 25 M;
Clean the insulating surfaces and the conductive components with ETHANOL F 25 M;
After cleaning, rinse with clean water and dry carefully;
Should any partial discharges occur as a consequence of the condensation phenomenon, a
temporary remedy which is often effective is application of a thin layer of silicone over the surface
involved. For a permanent remedy to this type of unusual problem, contact the ABB after-sales
assistance department.
7.3.1 Maintenance in busbar compartment
7.3.1.1 Checking of the tightening main busbars
Make the plant you want to work on safe (follow the plant safety regulations).
Remove the circuit-breaker from the panel where you want to work and close the earthing switch.
Close the earthing switch relative to the main busbars.
By accessing through the circuit-breaker compartment, remove the bulkhead 9 (Figure 2) unscrew-
ing no.7 screws M8.
After the removal of the bulkhead from the circuit-breaker compartment, the main busbars are
visible.
Using a dynamometric spanner, check tightness of all the screws. Refer to the table on page 40 for
the tightening values;
7.3.1.2 Visual inspection of the insulating materials
Make the plant you want to work on safe (follow the plant safety regulations);
Remove the circuit-breaker from panel where you want to work and close the earthing switch;
Close the earthing switch relative to the main busbars;
By gaining access from the circuit-breaker compartment, remove bulkhead 9, unscrewing no.7 M8
screws;
After removal of the bulkhead from the circuit-breaker compartment, the main busbars are visible;
Visually check that the top monoblocs 5, where the tulip isolating contact is housed, are integral and
do not show any breakages;
Visually check that the insulating covering of the main busbars and the insulating joining cover of
the busbars are integral and do not show any breakages;

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ABB UniGear ZS1 Specifications

General IconGeneral
Rated Voltageup to 24 kV
Rated Currentup to 4000 A
Frequency50/60 Hz
Rated Short-Circuit Breaking Currentup to 50 kA
Rated Peak Withstand Currentup to 125 kA
InsulationAir-insulated
Type of SwitchgearMetal-clad
Rated Short-time Withstand Currentup to 50 kA for 3s
Internal Arc ClassificationIAC AFLR
Protection DegreeIP4X
Busbar SystemSingle and double busbar
Type Tested AssemblyIEC 62271-200
DimensionsVaries depending on configuration
WeightVaries depending on configuration

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