APE 50 - Page 34

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7032 SOUTH 196th - KENT, WA 98032 - (253) 872-0141 / FAX (253) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL 50 VIBRATORY HAMMER WITH MODEL 260 POWER UNIT

Page 4-7

BLANK

Main Page

Revision Record2
Table of Contents4
Table of Contents5
Safety Precautions6
Illustration List7
Warranty8
General Information9
I-1. Machine Features9
I-2. Machine Specifications10
Model 50 Vibro11
Suppressor Housing11
Clamp Attachment11
Optional Attachments15
I-4. General Description of Model 260 Power Unit16
II-1. Component Identification18
II-2. Hose Identification21
II-3. Model 260 Power Unit Skid Identification22
II-4. Quick Disconnect Couplings23
II-5. Tool Set Identification24
II-6. Caisson Clamp Identification25
III. Loading and Unloading27
III-1. Model 50 Vibratory Hammer27
III-2. Model 260 Power Unit27
III-3. What to Do if Damaged During Shipment27
IV. Preparation and Operation28
IV-1. Rigging of Vibratory Hammer28
IV-2. Installing the Clamp Attachment28
IV-3. Plumbing the Vibro Hoses to the Power Unit29
IV-4. Filling Vibrator Pressure Hoses30
IV-5. Bleeding Clamp Attachment Hydraulic Hoses30
IV-6. Precautions and Rules for Operation31
IV-7. Relief Valve Settings Prior to Operation - Model 26032
IV-8. Shut-Down Procedures32
IV-9. Operation of the Remote Control pendant33
IV-10.Normal Steps to Operate Vibrator33
Maintenance35
V-1. Daily Maintenance Required Prior to Operation35
V-3. Maintenance and Adjustments36
V-4. Maintenance and Adjustments36
V-5. Maintenance and Adjustments in Severe Conditions36
Vibratory Gearbox36
Clamp Attachment36
MAINTENANCE (Continued36
Hydraulic Fluid38
Draining and Filling Hydraulic Fluid Tank38
V-8. Hydraulic Motor - Installation and Start-Up40
VII. Model 260 Power Unit43
VII-1. Hydraulic Circuitry43
Hydraulic Schematic45
VII-2. Electrical Circuitry46
Diesel Engine46
Controls: Understanding How They Work46
Preparing the Electrical System for Start-Up49
Engine Safety Shut-Down Button Switch49
Engine Safety Shut-Down (Three Causes of Engine Shut-Down)50
VII-3. Remote Control pendant51
Remote pendant Wiring Diagram52
Water Temperature Switch53
Hydraulic Oil Level Switch53
Oil Pressure Sending Unit (Cummins Engines)54
VII-5. Electrical Schematic55
Appendix A - Cummins 6Ct8.3 Engine56
A-1. Engine Operation Instructions56
Pre-Start Inspection and Procedures56
Starting the Engine61
Determining Cause of Shutdown62
A-2. Maintenance Recommendations64
Lubrication Specifications65
Fuel Specifications66
Coolant Specifications66
Lubrication and Maintenance67
Electrical System68
A-3. Engine Troubleshooting69

APE 50 - Page 34

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