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ARB 3940420 - General Care and Maintenance; Important Electrical System Information; Fitting Requirements; Fastener Torque Settings

ARB 3940420
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Last Rev Date 17/05/2019
Page 2 of 36
Fitting instructions# 3789528
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
Important electrical system information
The 2011-On Ford Ranger uses an advanced wiring system allowing new chassis control systems to be
used. Due to this, placing large amounts of additional load to the wiring harness may trigger faults in the
ECU or cause permanent damage to the wiring harness.
To prevent overloading the turn and clearance lights must be activated through relays. Relay looms are
provided within this kit to wire these lights. For further reference please see the attached wiring diagram at
the end of these instructions.
Maintenance of adaptive cruise control components (if fitted, available on 2015 ON Ranger) must only be
performed by an authorized ARB workshop. No adjustments to the radar and/or bull bar are permissible
following original fitment unless conducted by your local authorized ARB stockist. Regular cleaning of the
radar must be carried out in order to ensure optimal operation. Ensure that no foliage, dirt or material is
obstructing the radar‟s field of vision as this may impact the performance of the radar
FITTING REQUIREMENTS
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
BASIC TOOL KIT
ELECTRIC DRILL & Ø2, Ø5.5,Ø7 & Ø10MM BITS
JIG SAW OR MULTI-TOOL WITH BLADE
SUITABLE FOR PLASTIC
MATTE BLACK SPRAY PAINT
FILE OR SAND PAPER
MASKING TAPE
BASIC MEASURING TOOLS
ELECTRICAL TAPE (BLACK)
CONVOLUTED TUBE (7MM & 12MM)
HACK SAW OR EQUIV.
TORQUE WRENCH 9-100 Nm CAPACITY
LARGE G-CLAMP
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
Protective eyewear
Hearing protection
NOTE: „WARNING‟ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
FASTENER TORQUE SETTINGS:
SIZE
Torque (Nm)
Torque (ftlb)
Plastics Screws
0.8
0.6
M6
9
7
M8
22
16
M10(TOP FRAME ONLY)
22
16
M10
44
32
M12
77
57
M16
90
66

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