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– Remove old clamps -B- from both coolant pipes -C-.
– Install new clamps -B- (delivered with heater core) on both
coolant pipes for heater core according to illustration.
– Moisten new seals -A- (included in heater core delivery casing)
lightly with coolant.
– Insert new seals -A- into connections of heater core -D-.
– Push both coolant pipes -C- into heater core connections
-D-.
– Check seating of seals -A- again between coolant pipes -C-
and connections of heater core -D-.
– Secure both coolant pipes -C- and -D- with clamps -B- on
heater core.
– Tighten bolts on clamps -A- to 2.5 Nm.
– Check seating of both clamps -B- after tightening bolts -A-,
clamps must enclose the flange on heater core and coolant
pipe completely and must not touch other components.
– Thread bolt -A- into connector flange -B - (while doing this
make sure bolt is actually threaded into the mounting point
intended for it).
Audi TT 2007 ➤
Heating, Ventilation and Air Conditioning - Edition 01.2011
5. Removal and Installation 149