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AVANT 528 User Manual

AVANT 528
64 pages
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North America
Operator’s Manual
2012 - 45/2014
520/528
Read this Operator's Manual, safety decals,
and other safety related instructions before
operating the loader. If you do not obey these
instructions, there is a risk of serious injury.
Keep all manuals for reference.
WARNING

Table of Contents

Questions and Answers:

AVANT 528 Specifications

General IconGeneral
BrandAVANT
Model528
CategoryCompact Loader
LanguageEnglish

Summary

Introduction to Avant Loader Operation

Safety Alert Symbol Explained

Explains the purpose and meaning of the safety alert symbol for hazard awareness.

Understanding Signal Words and Safety Labels

Details the meaning of signal words like DANGER, WARNING, CAUTION, NOTICE, and SAFETY INSTRUCTIONS.

Safety Instructions for Loader Operation

Ensuring Availability of Relevant Manuals

Emphasizes the importance of having all operator and attachment manuals available.

Understanding Intended Use and Safety

Defines the loader's intended use and highlights general safety principles.

Essential Safety First Practices

Covers immediate safety measures and fundamental rules for operating the loader safely.

General Safety Instructions to Avoid Injury

Provides a comprehensive list of general safety instructions to prevent personal injury.

Specific Safety Warnings and Hazards

Details specific hazards like falling loads, crushing, hydraulic pressure, and pinch points.

Handling Heavy Loads Safely

Guidelines for safely handling heavy loads to prevent tipping and ensure stability.

Preventing Overturning and Crushing Hazards

Addresses risks of overturning from overload, articulated frame, and sudden movements.

Loader Tip-Over Response Procedures

Instructions on what to do in the event the loader tips over.

Safe Operation on Gradients and Ventilation

Guidance on gradient operation, suffocation hazards, and ventilation requirements.

Proposition 65 Warnings

Details California Proposition 65 warnings related to exhaust fumes and battery components.

Personal Safety and Protective Equipment

Recommendations for personal protective equipment (PPE) and safety structures (ROPS/FOPS).

Loader Modifications and Safety

Information regarding safe practices for modifying the loader or its attachments.

Electric System Safety and Fire Prevention

Safety guidelines for handling the battery and preventing fires during operation and maintenance.

Avant Loader Warranty Information

Avant 520/528 Warranty Terms and Conditions

Details the warranty coverage, exclusions, and conditions for the Avant 520/528 loader.

Description of the Avant Loader

Loader Identification Plate and Details

Explains how to identify the loader using its model, serial number, and identification plate.

Engine Identification and Specifications

Provides information on locating and identifying the engine and its specifications.

Main Parts of the Loader Identified

Illustrates and names the main components of the Avant loader for user familiarization.

Signs and Decals on the Loader

Shows the location of warning labels and decals on the loader and their importance.

Safety Decals and Their Meanings

Safety Decal Label 1: General Warnings

Details warnings for operator manual, PPE, daily inspection, and control operation.

Safety Decal Label 2: Lift Arm Hazard

Warns about hazards related to the lifted lift arm or attachment.

Safety Decal Label 3: Fire Hazard Warning

Instructs to disconnect battery to prevent fire hazard.

Safety Decal Label 4: Hot Surfaces Warning

Warns about extremely hot surfaces and the risk of burns.

Safety Decal Label 5: Overturning Hazard

Warns about overturning risks and provides basic safety instructions.

Safety Decal Label 6: Noise Hazard

Alerts to noise levels and the need for hearing protection.

Safety Decal Label 7: Shutdown Procedure

Outlines the safe shutdown procedure before leaving the driver's seat.

Safety Decal Label 8: Operating Instructions

Provides key operating instructions and safety reminders.

Safety Decal Label 9: High Pressure Fluid Hazard

Warns about high-pressure fluid hazards and necessary precautions.

Safety Decal Label 10: Pinch Point Hazard

Alerts to pinch point hazards related to the articulated frame.

Safety Decal Label 11: Hot Exhaust Hazard

Warns about hot exhaust parts and the need to keep clear.

Safety Decal Label 12: ROPS/FOPS Approval

Indicates ROPS/FOPS certification and compliance standards.

Safety Decal Label 13: Sound Pressure Level

Indicates the sound pressure level at the driver's seat.

Safety Decal Label 14: Sound Power Level

Indicates the sound power level according to European directive.

Safety Decal Label 15: Hydraulic Oil Type

Specifies the correct type of hydraulic oil to be used.

Technical Specification of Avant Loaders

Machine Specifications and Dimensions

Presents key technical specifications, dimensions, and weight for Avant 520 and 528 models.

Engine Specifications and Requirements

Details engine types, fuel requirements, and engine oil specifications for the loaders.

Tire Specifications and Options

Lists available tire types, part numbers, pressures, and compatibility information.

Auxiliary Hydraulics Oil Flow Characteristics

Graph showing auxiliary hydraulics output flow at different engine RPM levels.

Tipping Load and Rated Operating Capacity

Understanding Tipping Load Factors

Explains what tipping load is and the factors influencing it.

Load Diagram for Stability Evaluation

Visual diagrams showing tipping loads based on articulation and distance from front axle.

Rated Operating Capacity (ROC) Explained

Defines Rated Operating Capacity and how it relates to tipping load and loader configuration.

Operating Instructions for Avant Loaders

Overview of Operating Controls

Identifies and locates the main operating controls and switches on the loader.

Control of Boom, Hydraulics, and Engine

Explains the operation of the boom, auxiliary hydraulics, and engine controls.

Dashboard Layout and Indicators

Details the dashboard layout, indicator lights, gauges, and switches for monitoring.

Operator Seat Adjustments and Features

Covers adjustments for suspension seat, seat heater, seat belt, and air suspension seat.

Battery Disconnect and Service Support

Information on the battery disconnect switch and installing the service support.

Footwell Controls and Drive Options

Describes the drive pedals and other controls located in the footwell.

Drive Release and Anti-Slip Valve Options

Explains the function of the drive release valve and the anti-slip valve.

Parking Brake Operation

Details how to operate the mechanical parking brake.

Loader Boom and Floating Control

Covers operation of the loader boom and the optional boom floating system.

Boom and Attachment Control Options

Describes self-leveling boom, tilt adapter, and side shift adapter options.

Auxiliary Hydraulics and Control Buttons

Explains using auxiliary hydraulics via lever or joystick buttons.

Attachment Control Switch Pack

Details the optional attachment control switch pack for electric attachments.

Extra Auxiliary Hydraulics Outlets

Information on optional front and rear auxiliary hydraulics outlets.

Optional Work Lights and Safety Equipment

Covers optional work lights, headlight kits, beacons, and trailer couplings.

Optional Counterweights and Lifting Device

Details optional extra counterweights and the hydraulic lifting device.

Starting the Engine Procedure

Step-by-step guide for starting the loader engine, including pre-checks.

Engine Block Heater Option

Information on the optional engine block heater and its connection.

Safe Engine Stopping Procedure

Provides a detailed safe shutdown procedure before leaving the loader.

Loader Drive Control and Operation

Explains how to control the loader's movement using drive pedals and throttle.

Engine Warm-up and Steering

Guidance on properly warming up the loader and safe steering practices.

Working with Attachments Safely

Attachment Requirements and Compatibility

Ensures attachments meet safety standards and are compatible with the loader.

Importance of Attachment Manuals

Stresses the need to read and follow attachment operator's manuals for safe use.

Coupling and Connecting Attachments

Step-by-step instructions for securely coupling attachments to the loader.

Hydraulic Attachment Coupling Plate

Details the hydraulic coupling plate for easy attachment connection/disconnection.

Connecting Hydraulic Hoses

Guide on coupling and disconnecting the multi-connector system for hydraulic hoses.

Releasing Hydraulic System Pressure

Procedure for safely releasing pressure in the hydraulic system before service.

Transporting Instructions and Tie-Down Points

Information on safe transport methods and locations for tie-down points.

Installing and Using the Frame Lock

Explains how to install and use the frame lock for transportation and stability.

Towing the Loader Safely

Guidelines for safely towing the loader in necessary situations.

Loader Lifting Procedures

Instructions and safety precautions for lifting the loader using ROPS or cab eyelets.

Loader Storage Recommendations

Guidelines for preparing the loader for long-term storage to ensure longevity.

Cab Features and Operation

Avant Loader Cab Options

Overview of available cab options (L, LX, DLX) and their features like ROPS/FOPS.

DLX Cab Switches and Controls

Details specific switches and controls located in the DLX cab.

Windscreen Wiper and Washer System

Information on the operation and maintenance of the windscreen wiper and washer.

Defrosting and Demisting Features

Instructions for using cab features to defrost and demist windows.

Heater Operation and Airflow Control

Explains how to operate the cab heater, fan speed, and airflow direction.

Cab Safety Precautions

Safety advice for operating the loader with a cab, including door and visibility.

Maintenance and Service Procedures

Safety Before Maintenance Work

Crucial safety instructions to follow before performing any maintenance tasks.

Maintenance of Hydraulic Systems

Guidelines for checking and maintaining hydraulic hoses, components, and systems.

Daily Inspections and Routine Maintenance

Tasks for daily walk-around checks and routine maintenance activities.

Engine Service and Maintenance

Information on engine service, referencing the Kubota Operator's Manual.

Periodic Service Schedule

Schedule outlining periodic service intervals and tasks for the loader.

Daily Inspections and Routine Maintenance Tasks

Refueling Procedures and Safety

Instructions for safe refueling, fuel type, and checking fuel lines.

General Loader Condition Checks

Checks for damage, rust, safety decals, and leakages on the loader.

Cleaning the Loader and Cooling Systems

Guidance on cleaning the loader exterior, interior, and cooling systems.

Greasing Loader Pivot Points

Details the locations and procedure for greasing the loader's pivot points.

Visual Inspection of Boom and Structures

Checking the boom, metal structures, pivot pins, and slide pads for defects.

Bolt, Nut, and Fitting Tightness Checks

Instructions for checking and tightening bolts, nuts, and hydraulic fittings.

Wheel and Tire Condition Check

Guidelines for checking wheel condition, tire pressure, and tire failure risks.

Engine Inspections and Maintenance

Hydraulic Oil Level Check

Procedure for checking and topping up the hydraulic oil level.

Attachment and Locking Mechanism Check

Ensuring the attachment is properly locked to the loader.

Engine Oil Level Check

How to check the engine oil level and add oil if necessary.

Coolant Level Check

Procedure for checking the engine coolant level and safety warnings.

Water in Fuel Separation

Instructions for draining water from the fuel system's water separator.

Air Filter Element Inspection and Cleaning

Guidance on inspecting, cleaning, and replacing the air filter element.

Inspections After Starting the Loader

Battery and Electric Cable Checks

Inspecting the battery, cables, connectors, and disconnect switch.

Drive Control and Steering Operation Check

Verifying the proper function of drive pedals and steering.

Boom Movements and Hose Clearance

Checking smooth boom movement and ensuring hydraulic hoses are not pinched.

Maintenance and Service Components

Main Fuses and Electrical System

Locating and understanding the main fuses for troubleshooting electrical issues.

Light Bulb Specifications

Lists part numbers and types for various light bulbs on the loader.

Hydraulic Oil Cooler Fan Fuse Check

Identifying the fuse for the hydraulic oil cooler fan and the indicator light.

Jump Starting and Auxiliary Power

Procedure for jump-starting the engine using auxiliary power.

Loader Filter Locations and Part Numbers

Shows the location and provides part numbers for various filters on the loader.

Troubleshooting Common Loader Issues

Engine Does Not Crank or Start

Troubleshooting steps for engine starting problems.

Engine Overheating Problems

Diagnosing and resolving issues related to engine overheating.

Hydraulic System Overheating Issues

Troubleshooting steps for hydraulic system overheating.

Loader Movement and Brake Issues

Resolving problems with the loader not moving or brake-related issues.

Service and Maintenance Records

Log for Services Performed

A table to record details of services performed on the loader.

EC Declaration of Conformity

Manufacturer's Declaration of Compliance

Official declaration that the machine conforms to relevant EC Directives.

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