Bad Boy 1500 - Page 85

PAGE 85
Inspection:
• Check the bearings and joint surface. If any
damage, wear or scuffing, replace the bearings
and joint assembly.
• Install the parts as
shown.
• Reassemble the
driven output rear
shaft and front
shaft in the reverse
order of disassembly.
• Stake the nut with a
punch after the tooth.
• Contact and backlash
have been adjusted
and checked.
• Reassemble driven
output rear shaft.
• Before reassembly,
thoroughly clean all
parts with solvent.
• Using a vise hold the
bevel gear.
• Tighten the new
nut to the specified
torque.
• Torque: 73 ft/lbs
• Stake the nut with a
punch.
• Apply grease to the
bearing and seal lip.
• Apply grease to the
oil seal lip.
• Install the oil seal on
the joint yoke. (The
oil seal lip should be
positioned joint yoke
side.) Using a vise
hold the driven
output rear
shaft. Tighten the new nut to the specified torque.
• Torque: 73 ft/lbs
• Stake the nut with a
punch after the tooth
contact and backlash
have been adjusted
and checked.