Bad Boy 1500 - Page 86

PAGE 86
SERVICE MANUAL
• Put the bearing
rings and shaft in
the crankcase.
• Position the bearing
pin to the pin
grooves in the
crankcase.
• Check the gear
backlash and tooth
contact correctly. (Tooth face contact 80% up)
• Torque: 73 ft/lbs
• Stake the nut with a
punch
• The bearing knock-
pin should be
outside.
• Tooth contact: face
contact 80% up
• Using the tool to
install the bearings
and joint.
• Reassemble the
universal joint.
• Tool: 440668
• Install the new
c-ring by tapping
with hammer.
(copper )
• Using the
new c-ring for
reassembly
• After reassembling
the universal joint
assembly.
• Check for
resistance. Tap the
bearing with plastic
mallet lightly.
Final Assembly:
• After adjusting tooth contact correctly, remove the
front and rear output shafts and drive bevel gear
• Clean off any dye or paste from the gear teeth, and
lubricate the teeth
with engine oil.
• Tighten the drive
bevel gear nut and
rear out put Shaft
nut to the specified
torque.
• Rear output shaft nut:
100N: M(10.0 kgf-m, 73 lb-ft)
• Drive bevel gear nut:
100N: M(10.0 kgf-m, 73 lb-ft)
• Stake the collar of
the nut A into the
notch in the shaft.
NOTE:
After the tooth contact
has been checked and
adjusted, reassemble
the joint.