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Disassemble primary shipping crate and remove top of secondary crate using power drill and Phillips head bit.
Remove shipping screws and bolts from machine base and part catcher with power drill and 5/16 inch hex wrench.
Remove bottom 3/4 inch bolt securing rail to support leg using ratchet and 3/4 inch socket.
Remove top two 9/16 inch bolts and then remove the support leg and new rail.
Affix rail, support leg, and pulley system together using 3/4 inch nut/bolt, 9/16 inch bolts, washers, and coupler nuts.
Loosen chuck from gate using chuck key by turning clockwise to draw teeth inward.
Degrease and wipe down the rail to remove shipping grease before sliding the chuck on for a smoother process.
Slowly slide chuck onto new rail, supporting it from the tail end to prevent wobbling.
Tighten the bottom bolts on the chuck using the 5/16 inch hex wrench.
Remove bolts on both sides where stock rail meets face plate using ratchet, extension, and 3/4 inch socket.
Install guide block, align chain gear, and move machine head to new rail slot.
Attach beak to front machine face using 3/4 inch bolts, ensuring part catcher is removed.
Secure part catcher, connect chuck chain, and route chain/cord through guides and around sprocket.
Adjust chain/cable tension, secure track with screws, and affix cable wrap using zip ties.
Attach pulley guard, remove hindering zip ties, and remove L-bracket from tool changer head.
Position center gate horizontally, align bolt holes, and lift to stand upright.
Position center gate in line with rail bolt holes, lifting rear of machine if needed for clearance.
Connect gate to rail using ratchet, 3/4 inch socket, and two 3/4 inch nuts and bolts.
Connect pressure switch to rail using ratchet, 3/4 inch socket, and the last 3/4 inch nut and bolt.
Connect air line to the bottom of the air pressure regulator.
Remove bottom electronics guard plate nuts and the plate itself using fingers or tools.
Connect parallel cord, 5v power source, Ethernet cable, and machine power cord.
Connect torch power, air hose, and activate system power switches on operator panel and electronics core.
Remove brass teeth, set aside pendant, and install torch head into mounting brackets.
Remove torch head screws, loosen air hose clasp, remove ceramic sections, and slide out brass teeth.
Reassemble torch, tighten parts, and install torch head into mounting brackets.
Remove four screws securing electronics core with Phillips head screwdriver for access.
Tilt bottom of electronics core to reveal red switch on underside, ensuring wires remain connected.
Flip the red switch to the 230v setting.
Return electronics core, secure panel with screws, and reattach guard plate with 3/8 nuts.
General
