BendPak HDS-27X - User Manual

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The BendPak HDS-27X is a heavy-duty four-post vehicle lift designed for professional automotive service and maintenance. This service manual, version J, dated 08.29.2022, provides comprehensive information for its operation, maintenance, and repair.

Function Description:

The primary function of the HDS-27X is to safely lift vehicles, providing elevated access for various service tasks such as oil changes, tire rotations, exhaust work, and undercarriage inspections. Its robust design is suitable for a wide range of vehicles, from passenger cars to light trucks. The lift operates using a hydraulic system, ensuring smooth and controlled lifting and lowering. Safety is a paramount feature, incorporating multiple locking positions to secure the vehicle at desired heights. The four-post configuration offers stability and allows for unobstructed access to the vehicle's underside.

Important Technical Specifications:

Product SKU: 5175164
Drawing No.: 5260602
Category: Four Post Lift
Lift Capacity: The manual indicates various lift capacities depending on the model, ranging from 7,000 lbs to 40,000 lbs. Specific capacity for the HDS-27X is not explicitly stated on the cover page but is implied to be substantial given the "27X" designation, likely indicating a 27,000 lb capacity.
Overall Length (Ramps): Approximately 325.236 inches (8261.0 mm).
Overall Width (Outside Posts): Approximately 317.371 inches (8061.2 mm) at the top, and 317.008 inches (8052.0 mm) at the base.
Drive-Through Width: Approximately 58.134 inches (1476.6 mm).
Minimum/Maximum Runway Spacing: 40.00 inches (1016 mm) minimum to 45.275 inches (1150 mm) maximum.
Overall Height (Raised): Approximately 133.504 inches (3391.0 mm) to 153.504 inches (3899.0 mm).
Overall Height (Lowered): Approximately 69.528 inches (1766.0 mm) to 91.260 inches (2318.0 mm).
Lowest Lock Position: 20.339 inches (516.6 mm).
Lowered Position: 9.528 inches (242.0 mm).
Hydraulic Hose Assembly: Ø10 hydraulic hose, 6782mm long (PN 5570900).
Cable Lifting: Ø16mm cable, available in various lengths (e.g., 1200mm, 1379mm, 412mm, 585mm) depending on the specific cable assembly (PN 5595808, 5595809, 5595835, 5595836).
Power Side Ramp Assembly: Includes components like the power side ramp weldment (PN 5600141), ramp sheaves (PN 5215159), and various nuts and washers.
Off Side Ramp Assembly: Includes components like the off side ramp weldment (PN 5601440) and rolling jack plates (PN 5765019, 5735082).
Crossmember Assemblies: Available in "small window" (PN 5216167) and "large window" (PN 5216168) configurations, including components like crossmember weldments, safety rollers, and safety ladders.
Parts Bag: Includes various fasteners, fittings, and small components necessary for assembly, such as nuts, bolts, washers, and liquid pipe thread sealant.
Flex Tube Kit: Includes flex tube (PN 5570053), adapters, and plastic nuts.
Push Button Air Assembly: Includes a zero-angle mounting bracket (PN 5700031) and a push-button air valve (PN 5590175).
Cylinder Flange Arm Assembly: Includes cylinder flange arm weldment (PN 5620202) and alignment blocks.
Extended Drive Up Ramp Assembly: Includes extended drive up ramp weldment (PN 5600196) and approach ramp edge guard (PN 5716088).
Base Plate: HDS-18/27/40 Series Base Plate (PN 5730077), dimensions 307x307mm, 12mm thick, made of HR ASTM A36 or Q235 GB/T 700 material.

Usage Features:

Four-Post Design: Provides excellent stability and open access to the vehicle's underside.
Adjustable Runways: The runway spacing can be adjusted to accommodate different vehicle track widths.
Multiple Locking Positions: Allows the operator to secure the lift at various heights for safety and convenience during service.
Air-Operated Safety Locks: The lift incorporates air-operated safety locks for secure positioning.
Rolling Jack Compatibility: Designed to integrate with optional rolling jacks (e.g., HDS-27X/40X Rolling Jack Tube, PN 5765019) for wheel-free service.
Drive-Up Ramps: Facilitate easy loading and unloading of vehicles onto the runways.
Decal Positioning: Comprehensive instructions are provided for the correct placement of safety and informational decals, including warnings for wet/icy conditions, lift capacity, ALI certification, and California Proposition 65 warnings. These decals are crucial for safe operation and compliance.

Maintenance Features:

Regular Inspections: The manual emphasizes the importance of regular inspections of all components, including cables, sheaves, hydraulic system, and safety locks, to ensure proper functioning and prevent failures.
Lubrication: Specific instructions for lubricating moving parts are implied by the inclusion of components like sheaves and rollers, which require regular greasing.
Component Replacement: Detailed exploded views and parts lists facilitate the identification and replacement of worn or damaged components. For example, the cable assemblies (PN 5595808, 5595809) are critical wear items that may require periodic replacement.
Hydraulic System Maintenance: The hydraulic hose assembly (PN 5570900) and associated fittings are key to the lift's operation and require inspection for leaks or damage.
Decal Maintenance: Decals are designed for durability (4 Mil Permanent White Adhesive Vinyl with Matte Overlaminate) but should be checked for legibility and replaced if damaged to maintain safety warnings.
Paint Finish: The manual specifies paint finishes (e.g., BendPak Gray (RAL-7024) 20% Gloss) for various weldments, indicating that cosmetic and protective coatings should be maintained.
Assembly Instructions: The manual provides detailed assembly instructions, which are essential for correct setup and subsequent maintenance. It notes that dimensions are shown after painting, and all sharp edges should be broken and deburred.