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Beretta POWER PLUS User Manual

Beretta POWER PLUS
72 pages
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POWER PLUS
WALL-HUNG
CONDENSING
BOILER
INSTALLATION INSTRUCTION
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Beretta POWER PLUS Specifications

General IconGeneral
BrandBeretta
ModelPOWER PLUS
CategoryBoiler
LanguageEnglish

Summary

Conformity and Boiler Models

Boiler Compliance

Statement of compliance with EU directives and standards for POWER PLUS boilers.

POWER PLUS Model Identification

List of POWER PLUS boiler models and their corresponding identification codes.

General Safety Devices

Appliance Description and Safety Features

Boiler Description

Overview of the POWER PLUS boiler, its features, and capabilities.

Boiler Safety Devices

Details on the safety thermostats, probes, and systems fitted on the boiler.

Boiler Identification Methods

Packaging Label Identification

Information provided on the boiler's packaging label for identification.

Rating Plate Identification

Details shown on the boiler's rating plate for technical specifications.

Boiler Structure and Components

POWER PLUS 50 M Structure

Diagram showing the internal layout and numbered components of the 50 M model.

POWER PLUS 100 M/S Structure

Diagram showing the internal layout and numbered components of 100 M/S models.

Technical Specifications

Water Circuit and Pressure Drop

Water Circuit Diagram

Schematic showing the water flow paths and key components within the boiler.

Water-side Pressure Drop

Graph illustrating the pressure drop in the boiler as a function of flow rate.

Probes, Pumps, and System Configuration

Probe and Thermostat Positioning

Instructions for correctly positioning central heating and flue gas probes.

Boiler Pump Configuration

Details on system pump configurations for heating circuits.

System Pump Configurations

Configuration with Injection Pumps

Diagram showing system setup using injection pumps for heating circuits.

Configuration with Ring Circulator

Diagram showing system setup with a ring circulator and thermostatic valves.

Wiring Diagrams

POWER PLUS 50M/100M/100M DEP Wiring Diagram (Part 1)

Electrical schematic for the master board and connections on POWER PLUS 50M/100M/100M DEP.

POWER PLUS 50M/100M/100M DEP Wiring Diagram (Part 2)

Electrical schematic for slave boards and connections on POWER PLUS 50M/100M/100M DEP.

POWER PLUS 100 S/100 S DEP Wiring Diagram (Part 1)

Electrical schematic for the master board and connections on POWER PLUS 100 S/100 S DEP.

POWER PLUS 100 S/100 S DEP Wiring Diagram (Part 2)

Electrical schematic for slave boards and connections on POWER PLUS 100 S/100 S DEP.

Control Panels and User Interface

Control Panel Layouts

Diagrams showing the layout of buttons and indicators for different boiler models.

Functional Notes of Control Panel

Explanation of the functions managed by the control panel for boiler operation.

User Interface Navigation

How to use the buttons on the control panel for setting modes and parameters.

Display and Readout Modes

Display Mode Overview

Understanding the system status displayed on the 3-digit display.

Readout Mode Values

How to scroll and view system values like temperatures and status in readout mode.

User Parameter Settings

Setting User Parameters

Procedure for changing user-adjustable setpoints for heating and DHW.

Monitor Mode Operations

Entering Monitor Mode

How to access monitor mode to check individual unit operating values.

Viewing Unit Values in Monitor Mode

Navigating and viewing parameters like temperature, fan speed, and pump status.

Installer Programming Mode

Accessing Installer Mode

Procedure to enter installer programming mode using a password.

Setting Installer Parameters

How to navigate and change installer-specific parameters.

Test, Error, and Fault Reset Modes

Test Mode Operation

How to enter and use test mode for checking boiler operation at different speeds.

Error Mode and Fault Identification

Procedure for identifying and displaying error codes on the boiler.

Resetting Faults

How to reset permanent lockouts and system errors.

Product Reception and Dimensions

Receiving the Boiler Package

Contents of the boiler package and initial inspection upon receipt.

Boiler Dimensions and Weight

Physical dimensions and net/packaged weight for different POWER PLUS boiler models.

Boiler Handling and Installation Location

Safe Boiler Handling

Instructions for manually tilting and lifting the boiler, avoiding casing damage.

Boiler Installation Room Requirements

Specifications for the boiler room, including ventilation and clearance for operation.

Installation in Old or Upgraded Systems

Boiler Installation and Water Connections

Installing the Boiler on the Wall

Steps for securing the boiler to the wall using the provided bracket.

Water Connections Specification

Details on fitting sizes for central heating flow/return and gas supply.

Condensate Drain Connection

Procedure for connecting the condensate drain pipe to the sewerage system.

System Cleaning and Water Connection Kits

Cleaning the Heating System

Procedure for cleaning existing systems before boiler installation.

Water Connection Kits (up to 100 kW)

Components included in the water connection kit for installations up to 100 kW.

Water Connection Kits (above 100 kW)

Components included in the water connection kit for installations above 100 kW.

Fuel and Flue Gas Connections

Fuel Connections Requirements

Checks for gas type, pipe cleanliness, and size for fuel supply connection.

Flue Gas Outlet and Combustion Air Intake

Guidelines for installing flues and air intake pipes, including material and airtightness.

Flue Pipe Length and Compartment Requirements

Maximum Equivalent Flue Pipe Length

Details on the maximum allowed length for intake pipes and flues, including bend allowances.

Compartment Dimensions for Flue Passage

Minimum compartment dimensions for installing flue pipes for single or multiple boiler setups.

Condensate Drain Preparation

Electrical Connections

Master Control Panel Terminal Block

Terminal Block Connections Explained

Diagram and description of terminals for connecting probes, pumps, and room thermostats.

Installing the Outside Probe

Outside Probe Positioning Guidelines

Recommendations for optimal placement of the outside probe for climate control.

Connecting the Outside Probe

Steps for fastening the probe to the wall and connecting its wires to the terminal block.

System Filling and Emptying

Filling the System

Procedure for filling the heating system and venting air from the boiler.

Emptying the System and Boiler

Emptying the Boiler

Steps to close valves and drain water from the boiler units.

Emptying the Heating System

Procedure for connecting a hose to the system return drain cock to empty the system.

Preparation for First Start-up

Starting the Boiler for the First Time

Initial Boiler Power-up

Steps to turn on the main switch and heating units, and initial self-diagnosis.

Setting Initial Temperatures

Setting room thermostats and desired temperatures for initial boiler operation.

Post Start-up Checks

Boiler Operation Verification

Checking boiler starts/stops, DHW temperature display, and thermostat settings.

Checking Boiler Shutdown

Procedure for verifying the complete shutdown of the boiler by turning off the main switch.

Gas Supply Pressure Check

Combustion Check Procedure

Fan Speed Adjustment

Functional Parameters Configuration

Setting Central Heating Parameters

Configuring high and low temperature circuits, including setpoints and climate control curves.

Setpoint T_CH_High Configuration

Setting the objective temperature for the high temperature circuit based on mode.

Central Heating Parameters (Continued)

Setpoint_T_CH_Low Configuration

Setting the objective temperature for the low temperature circuit.

CH_Priority Configuration

Setting the priority level between central heating circuits.

Domestic Hot Water Parameters

Setpoint_DHW Configuration

Setting the desired temperature for domestic hot water production.

DHW Type Configuration

Configuring the type of storage heater or rapid heat exchanger for DHW.

DHW_Priority Configuration

Setting the priority level for domestic hot water service over central heating.

Temperature Controller Settings

Attenuation_High Function

Adjusting attenuation for the high temperature circuit with fixed setpoint or climate control.

Temperature Controller Settings (Continued)

Attenuation_Low Function

Adjusting attenuation for the low temperature circuit with fixed setpoint or climate control.

Advanced Temperature and Control Settings

Outside Temperature Correction (Parameter 39)

Correcting the displayed outside temperature value using parameter 39.

Frost Protection Function (Parameter 35)

Configuring the frost protection levels that start the pump and/or burner.

Power Control Mode (Parameter 33)

Setting cascading strategies for managing boiler output based on burner count.

Cascading Management and Emergency Functions

Maximum Number of Burners ON Mode

Managing boiler output by controlling the maximum number of burners in a cascade.

Additional Cascading Management Functions

Functions for burner ignition rotation and limitations on starts/stops.

Manual Emergency Control

Methods for manually controlling slave boards via eBUS or PC in case of master faults.

Analogue Input for Heating Demand

Analogue Input for Heat Output (Par. 14=2)

Using analogue input to calculate heat output demand for heating circuits.

Analogue Input for Temperature (Par. 14=3)

Using analogue input to set temperature demand for heating circuits via PID control.

Mixing Valve and Slave Board Safety Functions

Mixing Valve Management Parameters

Parameters controlling the operation, timing, and hysteresis of the mixing valve.

Safety Functions on Slave Boards

Slave board shutdown conditions based on temperature limits and water circulation.

Cascading Configuration: Setting Addresses

Accessing Slave Boards

Steps to access the slave boards within the boiler control panel.

Setting Slave Board Addresses

Procedure for configuring microswitches to set addresses for cascading setup.

Cascading Configuration Example

Fault Codes and Error Diagnosis

Master Board Errors (Type A & E)

Description of permanent (Type A) and automatic (Type E) errors on the master board.

Slave Board Errors (Manual Reset)

List of errors requiring manual reset on slave boards, with causes and solutions.

Slave Board Error Codes

Automatic Reset Slave Errors

List of errors on slave boards that deactivate automatically when the cause is removed.

Parameter Reference

User Parameters List

Table of user-accessible parameters with their default settings and descriptions.

Installer Parameters List (Part 1)

List of installer parameters accessible via password, covering DHW and CH settings.

Parameter Reference (Continued)

Installer Parameters List (Part 2)

List of installer parameters for low circuit, frost protection, gas type, and system settings.

Gas Type Conversion

Procedure for Gas Conversion

Steps for converting the boiler from natural gas to LPG, including parameter changes.

CO2 Adjustments and Calibration Checks

CO2 Adjustment at Maximum Output

Procedure for adjusting CO2 levels for maximum output using the fan assembly screw.

CO2 Adjustment at Minimum Output

Procedure for adjusting CO2 levels for minimum output using the fan assembly screw.

Calibration Check Procedure

Verifying CO2 values at maximum and minimum output after adjustments.

Boiler Shutdown Procedures

Temporary Shutdown Instructions

Steps for setting thermostats and leaving power on for temporary absence.

Shutting Down for Extended Periods

Procedure for turning off the boiler and closing valves for long-term non-use.

Servicing and Cleaning

Periodical Servicing Importance

Explanation of why periodical servicing is essential for safety, efficiency, and longevity.

Cleaning the Boiler Exterior

Instructions for cleaning the boiler casing, control panel, and painted parts.

Preparing for Inside Cleaning

Steps to take before starting internal cleaning operations, such as closing valves.

Accessing Boiler Internals

Removing the Front Panel

Steps to remove the front panel to access the control panel and internal components.

Accessing Terminal Block and Boards

Locating and accessing the terminal block, master board, and slave boards.

Dismantling Components

Dismantling Master and Slave Boards

Procedure for removing the control boards and their connectors.

Dismantling the Fan Assembly

Steps for removing the fan unit from the boiler's heat exchanger.

Burner and Exchanger Cleaning

Dismantling the Burner

Steps to remove the burner and electrode plate for cleaning and inspection.

Condensate Drain Trap Cleaning

Cleaning the Condensate Drain Trap

Procedure for removing and cleaning the condensate drain trap and its components.

Troubleshooting Common Problems

Gas Smell and Combustion Issues

Diagnosing and resolving issues related to gas smell and irregular combustion.

Ignition and Boiler Dirtiness Issues

Troubleshooting delays in ignition, pulsating operation, and boiler soiling.

Troubleshooting Operational Issues

Boiler Start-up and Temperature Issues

Diagnosing why the boiler doesn't start or reach operating temperature.

Overheating and System Cold Issues

Troubleshooting thermal overload, system coldness, and pump faults.

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