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BestPack AS22-2 - User Manual

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MODEL AS22-2/3
SEMI-AUTOMATIC UNIFORM CARTON SEALER
Version 2.2_1018
OPERATION AND PARTS MANUAL
READ ALL INSTRUCTIONS BEFORE OPERATING THIS MACHINE
Automatic Uniform Sidedrive Carton Sealer (AS)
Operation Manual
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Summary

Introduction and Manual Overview

Manual Contents and Company Information

Highlights key manual sections like parts, ordering, and warranty, plus company contact details.

Safety Information

Owners Safety Responsibility

Outlines the responsibilities of owners and operators for maintaining a safe work environment.

Safety Awareness and Hazard Communication

Emphasizes operational awareness and explains manual's signal words for safety precautions.

Safety Procedures

Operating Safety Procedures

Lists essential safety steps for operating and adjusting the machine, including lockout procedures.

Caution Labels Explained

Describes various warning and caution labels found on the machine and their meanings.

Equipment Safety Guidelines

Safe Operation and Maintenance

Provides critical safety guidelines for operating, maintaining, and inspecting the machine to prevent accidents.

Electrical Safety

Electrical Safety Precautions

Details safety procedures for working with electrical components and circuits on the machine.

Machine Description and Features

Key Features Overview

Lists key features like in-line closure, adjustable height, reduced cycle time, and rugged construction.

Standard Features List

Highlights standard features such as pop-out tape heads, automatic flap-fold, and upper side compression.

Machine Specifications and Options

Optional Features

Lists add-on features available for the carton sealer, such as spare parts kits and high-speed upgrades.

Technical Specifications

Lists standard features and technical data including power, air requirements, speed, and carton dimensions.

Machine Major Components

Component Identification Diagram

A visual guide labeling key components like belt drive, mast, and control panel assemblies.

Machine Dimensions

Dimensional Drawings and Measurements

Illustrates the machine's size and proportions from different views with measurements.

Electrical Diagram

Wiring Schematic and Terminal Layout

Shows the electrical schematic, component connections, and terminal block layout for the carton sealer.

Installation and Uncrating Procedures

Pre-Installation Checklist

Lists required environmental conditions and power specifications before machine installation.

Machine Packing and Uncrating

Describes how the machine is packed and provides detailed steps for safe uncrating.

Setup Procedure

Height and Box Size Adjustment

Explains how to adjust the tape head height and set up the machine for different box sizes.

Width Adjustment Crank Operation

Details the operation of the width adjustment crank for various package sizes.

Setup Adjustments

Compression Rollers and Frame Adjustment

Instructions on adjusting compression rollers and frame height for proper box handling.

Drive Belt Slip Warning

Warns about excessive belt wear if drive belts are allowed to slip on the boxes.

Air Installation and Setup

Air Supply Connection and Preparation

Details steps for ensuring dry air supply, connecting the regulator, and draining the separator bottle.

Lubrication and Maintenance

Lubrication Points and Schedule

Identifies specific areas requiring grease or oil and the recommended maintenance interval.

Daily Preventative Maintenance

Shift-End Cleaning and Checks

Describes a quick shift-end maintenance procedure including cleaning the machine and blades.

Water Reservoir Drainage

Instructions for checking and draining moisture from the air regulator's water reservoir.

Troubleshooting Guide

Common Problems and Solutions

Lists typical issues like drive belts not conveying or turning, and their corresponding corrective actions.

Troubleshooting (contd)

Tape Centering and Blade Issues

Offers solutions for tape not centering on the box and the blade failing to cut properly.

Troubleshooting (contd)

Tape Folding and Threading

Guides on resolving tape folding problems and correct tape threading procedures.

Parts Replacement and Ordering

Obtaining Replacement Parts

Details procedures for ordering parts, including locating representatives and contacting the US office.

Recommended Spare Parts and Tool Kit

Spare Parts List

Provides a list of recommended spare parts for the AS series and tape heads, including part numbers.

Tool Kit Contents

Describes the contents of the provided tool kit for machine maintenance and assembly.

Roller Bed Assembly

Roller Bed Diagram

Illustrates the roller bed assembly with numbered parts for identification.

Roller Bed Parts List

Roller Bed Component Details

Comprehensive list of parts for the roller bed assembly with specifications.

Belt Drive Assembly

Belt Drive Diagram

Visual guide to the parts that make up the belt drive system of the carton sealer.

Belt Drive Parts List

Belt Drive Component Details

Detailed list of parts for the belt drive system with their respective part numbers.

Belt Drive Parts List (contd)

Belt Drive Component Details (contd)

Further listing of parts for the belt drive assembly, including fasteners and bearings.

Width Drive Assembly

Width Drive Diagram

Visual representation of the width drive system's parts and their arrangement.

Width Drive Parts List

Width Drive Component Details

Comprehensive list of parts for the width drive system with specifications.

Width Drive Parts List (contd)

Width Drive Component Details (contd)

Further listing of parts for the width drive assembly, including regulators and gauges.

Top Frame Assembly

Top Frame Diagram

Visual guide to the parts that constitute the top frame of the carton sealer.

Top Frame Parts List

Top Frame Component Details

Comprehensive list of parts for the top frame assembly with specifications.

Flap Folding Assembly

Flap Folding Diagram

Visual representation of the parts that make up the flap folding mechanism.

Flap Folding Parts List

Flap Folding Component Details

Detailed list of parts for the flap folding system with specifications.

Flap Folding Parts List (contd)

Flap Folding Component Details (contd)

Further listing of parts for the flap folding assembly, including screws, washers, and bearings.

Mast Assembly

Mast Diagram

Visual guide to the parts that make up the mast assembly.

Mast Parts List

Mast Component Details

Comprehensive list of parts for the mast assembly with specifications.

Mast Parts List (contd)

Mast Component Details (contd)

Further listing of parts for the mast assembly, including rings and bearings.

Safety Gates Assembly

Safety Gates Diagram

Visual representation of the parts that make up the safety gates.

Safety Gates Parts List

Safety Gates Component Details

Detailed list of parts for the safety gates with specifications.

Safety Gates Parts List (contd)

Safety Gates Component Details (contd)

Further listing of parts for the safety gates assembly, including screws, washers, and rivets.

Air Diagram

Pneumatic System Overview

Visual representation of the machine's air system, including regulator, solenoid valve, and cylinder.

Control Panel Assembly

Control Panel Diagram

Visual guide to the parts that make up the control panel.

Control Panel Parts List

Control Panel Component Details

Comprehensive list of parts for the control panel with specifications.

Customer Service Information

Contact and Support Details

Lists phone numbers and email addresses for customer service and technical support inquiries.

Carton Sealer Warranty

Warranty Terms and Conditions

Details the warranty period, coverage, exclusions, and conditions that void the warranty.

Warranty Registration Form

Warranty Activation Procedure

Instructions and fields for completing and submitting the warranty registration form.

BestPack AS22-2 Specifications

General IconGeneral
ModelAS22-2
CategoryFood Saver
Sealing MethodHeat Sealing
Sealing TimeAdjustable
Power Supply110V/220V, 50/60Hz
Power Consumption150W
Weight2.5kg

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