PAGE 12
OM-8003 & 8004
Date Printed: Tuesday, February 08, 2005
Revision Date: 06-12-03
8003 INSERT ASSEMBLY INSTRUCTIONS
CONTENTS
DESCRIPTION PART NUMBER QUANTITY
MAIN SHROUD 1
LEFT LOWER SHROUD R8184-L 1
RIGHT LOWER SHROUD R818R 1
LEFT UPPER SHROUD BRACKET R8186-L 1
RIGHT UPPER SHROUD BRACKET R8186-R 1
VALVE BRACKET R8144B 1
WIRE SUPPORT BRACKET R8115A 2
TIE WRAP 0030 6
LEVELING BOLTS 3/8” 0410 2
LOCK NUTS 0150 2
#2 X 1/2” SQ. DR. SCREWS 0296A 20
WIRE CLAMP 0877 1
STRAIN RELIEF 0371 1
LEFT COVER PLATE R8187-L 1
RIGHT COVER PLATE R8187-R 1
Insert Units can only be installed in a masonary fireplace or
a listed wood burning “0” clearance fireplace.
1. Remove fire box from carton. Place on floor.
2. Note 4 screws on each side of the fire box.(Fig. 32, p.11) Remove screws.
3. Attach the left and right cover plates to the firebox using the front top and bottom screws on each side of the firebox as indicated in the
illustration on the previous page. Note that you will have to remove the door latch on the right side of the stove, secure the right cover plate,
and then re-install the door latch.
4. Attach both lower left and right shroud assemblies by lining up the bottom two screw holes on each side of the fire box, with the
corresponding holes in the shroud assemblies, and securing with the screws previously removed. ( Fig. 33, p. 11)
5. Attach left and right upper shroud brackets where the top two screw holes on each side are. When the bracket is attached there should
be a single screw hole facing forward towards the front of the stove. Brackets have a 3/4” bend on 2 sides, these point down.
6. Locate two oblong screw holes on top of the right lower shroud. This is where the insert valve bracket will mount under.
7. Position the valve bracket just behind the right lower shroud. The small support leg on the bracket should be facing up and towards the fire
box. Line up the two holes in the triangular bottom of the valve bracket, underneath the two oblong holes of the shroud. Secure with two
screws.
WARNING: FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN
PROPERTY DAMAGE OR PERSONAL INJURY.
8. The small support leg should now be lined up with the hole in a tab coming off of the fire box. Secure support leg to fire box with screw
provided in kit.
9. Locate two screws securing the Robertshaw valve to the fire box. Remove screws.
10. Pull valve over to new valve bracket, line up the corresponding holes and secure with two screws. The valve MUST be moved from its
shipping bracket to the insert bracket.
11. Locate two holes on the top right edge of the right hand shroud. This is where the burner switch/piezzo push button assembly will mount.
12. Locate the burner switch/piezzo button assembly secured adjacent to the valve. Cut the tie wrap and move the assembly over to the right
shroud and line up the two holes on the switch bracket with the holes on the top lip of the right shroud. Secure with two screws.
13. At this point in time it is necessary to determine which side of the shroud the fan cord will come out of. Two wire support brackets are
included in the insert kit. These attach to the left and right side of the fan box with two screws. If the cord is to be routed out of the left side, it
is necessary to install only one support bracket. If fan cord is to be routed out the right side then both support brackets must be installed. (Fig.
32,34, p. 11)
14. Install bracket(s) and secure with two screws.
15. Locate on the back of the fan box, two screw holes. One on the lower left, one on the lower right. Secure cord with the plastic cable
clamp provided on the appropriate side.
16. Connect the fan and snap disc wires to the rheostat located on the left side of stove. Install rheostat knob.
17. Secure the wires to the wire support bracket using a tie wrap routed through each hole in the bracket.
NOTE: IF FAN CORD IS ROUTED ON THE LEFT SIDE, SECURE FAN CORD ALONG WITH RHEOSTAT AND SNAP DISC WIRES. IF
ROUTED OUT THE RIGHT SIDE, SECURE TO WIRE SUPPORT BRACKET ON THE RIGHT SIDE.
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