Bosch FW 200 - User Manual

Installation and Operating Instructions
Boiler Energy Management System
FW 200
6 720 612 481-00.1R
for boilers with Heatronic 3
6 720 643 256 (2010/05)

Bosch FW 200 Specifications

General

Brand	Bosch
Model	FW 200
Category	Controller
Language	English

Summary

Overview of Controls and Symbols

Controls

Details on the functions and operation of the device's controls, including turning dial and buttons.

Symbols

Explanation of symbols used in the manual and on the device display for various modes and functions.

Information Regarding the Documentation

Explanation of Symbols and Safety Information

Explanation of Symbols

Details warnings, signal words, and additional symbols used in the manual for clarity and safety.

Safety Instructions

Crucial safety guidelines for installation, operation, electrical safety, and handling to prevent hazards.

Information About the Appliance

Scope of Delivery

Lists all components included in the product package, shown with a diagram.

Technical Specifications

Provides detailed technical data for the device, including dimensions, voltage, and protection levels.

Cleaning

Instructions on how to clean the device housing using a damp cloth, avoiding harsh chemicals.

Supplementary Accessories

Lists optional accessories like IPM 2, ISM 2, and FB 100 for expanded system control.

Installation Example

Presents a schematic diagram illustrating various system configurations for installation purposes.

Installation (For Installers Only)

Installation

Covers the general process of installing the device, including initial steps and safety precautions.

Installation in Boiler

Details the procedure for mounting the device directly within a boiler unit, including cover removal.

Wall Mounting

Provides instructions and guidelines for securely mounting the device onto a wall.

Mounting the Outdoor Temperature Sensor

Explains how to select the optimal location and mount the outdoor temperature sensor for accurate readings.

Mounting Other Accessories

Briefly mentions mounting other accessories according to code and supplied instructions.

Disposal

Provides guidance on environmentally responsible disposal of packaging and old components.

Making the Electrical Connections

Details the process of connecting the device electrically, including BUS connections and routing cables.

Commissioning (For Installers Only)

Operation

Introduction to Operation

Explains how the controls manage room and hot water temperature based on user programs.

Heating and DHW Programs

Details how to set up weekly programs for heating and domestic hot water for energy savings and comfort.

Setting Programs

Guides on navigating the menu system to view and adjust program settings and operating modes.

Manual Setting of Operating Modes

Explains how to manually select operating modes for heating and domestic hot water.

Changing the Specified Room Temperature

Covers permanent and temporary adjustments to the desired room temperature settings for heating circuits.

Main Menu Settings

Main Menu Summary and Settings

Provides an overview of the menu structure, factory settings, and adjustment ranges for all menu options.

Main Menu: Vacation

Configuration options for vacation mode, allowing continuous operation mode for several days.

Main Menu: Heating

Settings for heating programs, including activation, editing, and viewing program details.

Main Menu: Domestic Hot Water

Configuration options for domestic hot water programs, including DHW and recirculation pump settings.

Main Menu: General Settings

Settings for time, date, display formats, key lock, and language for the control interface.

Main Menu: Solar

Parameters for optimizing solar thermal system performance, including tank temperature limits.

Heating Program

Timer Programs for Heating

Details on setting up weekly heating programs with different operating modes and switch points.

Temperature Levels and Heating Rate

Defines temperature levels for Comfort, Economy, Frost modes and sets heating rate (heat-up speed).

DHW Program

DHW Program Operating Modes

Explains operating modes for DHW with combination boilers and domestic hot water tanks.

Timer Program for Domestic Hot Water (Combi Boiler)

Sets timer programs for domestic hot water when using a combi boiler.

Time;Temperature Program for DHW (Via Tank)

Allows user-defined time/temperature profiles for domestic hot water when using a tank.

Timer Program for DHW Recirculation Pump

Specifies when the secondary recirculation pump for domestic hot water should run.

Parameters for Domestic Hot Water

Sets parameters like tank temperature, DHW priority, and recirculation pump cycles.

Thermal Disinfection of Domestic Hot Water

Details the process and settings for automatic or manual thermal disinfection to prevent bacterial growth.

General Settings

Time and Date Settings

Instructions for correcting and adjusting the system's time and date settings.

Display Formats

Customizes display formats for time, date, temperature units, and information shown on the display.

Key Lock Function

Enables or disables the key lock feature to prevent unintended operation of control buttons.

Language Settings

Allows selection of the desired language for the device display.

Solar Settings

Limiting Tank Temperatures

Sets maximum temperatures for solar tanks (T2, TB, TC) to prevent overheating and manage solar energy.

Solar Optimization

Optimizes boiler control based on solar yield for DHW and heating circuits, improving efficiency.

Viewing Information

INFO Menu Overview

Overview of the INFO menu structure, listing display options and their descriptions for various system components.

Installer Settings Menu

Installer Settings Menu Summary

Provides an overview of the installer settings menu structure, factory defaults, and ranges.

Installer Settings: System Configuration

Configures system parameters like DHW setup, heating circuits, and remote controls for proper operation.

Installer Settings: Heating Parameters

Sets heating parameters for each circuit, including type, base line, design temperature, and room influence.

Installer Settings: Solar System Configuration

Configures the type of solar system installed, including collector fields and options like thermal disinfection.

Installer Settings: Solar System Parameters

Sets specific parameters for solar systems, including pump delta T values and collector temperature limits.

Installer Settings: Fault History

Allows installers to view a log of the last 20 faults, including date, source, and description.

Installer Settings: Customer Service Address

Enables entry of telephone number and name for customer service or technician contact.

Installer Settings: System Information

Displays system information such as installation date, component details, and software version.

Installer Settings: Slab Drying

Configures settings for the slab drying function, including temperature, duration, and start date/time.

Installer Settings: Output Test

Allows testing of individual actuators like pumps and mixing valves to verify their functionality.

Configuring the Heating System

Parameters for Heating

Parameters for the Entire Heating System

Sets system-wide heating parameters like minimum outdoor temperature and building storage capacity.

Heating Circuit Parameters

Defines heating circuit types (radiators, floor heating) and associated parameters for optimal performance.

Configuring the Solar Thermal System

Installer Settings: Solar System Configuration

Selects the installed solar basic system and configures options like collector fields and heat exchangers.

Parameters for Solar Thermal System

Commissioning the Solar Thermal System

Steps for commissioning the solar thermal system, including filling, bleeding, and parameter checks.

Resetting Parameters for Solar Thermal System

Resets all solar system parameters and installer settings to factory defaults, requiring re-commissioning.

Parameters for the Standard Solar Thermal System

Sets parameters for the standard solar system, particularly for domestic hot water provision.

Parameters for Solar Heating Boost System

Configures parameters for using solar energy to boost heating, including return temperature raising.

Parameters for the Second Collector Field

Sets parameters for a second collector field (Option A), including pump delta T and operating modes.

Parameters for the Solar Recharge System

Configures parameters for the solar recharge system, including pump delta T and DHW reload pump modes.

Parameters for a High;Low Priority System

Selects the configuration for the high/low priority system type, defining tank charging priorities.

Parameters for an External Heat Exchanger

Sets parameters for an external heat exchanger used with the solar system, focusing on the secondary circuit pump.

Parameters for Thermal Disinfection

Configures thermal disinfection for solar tanks (E option), including pump modes and tank selection.

Parameters for Solar Optimization

Sets parameters for automatic solar optimization, requiring collector area, type, and climate zone.

Fault History

Viewing and Entering the Customer Service Address

Viewing System Information

Slab Drying Function

Test of the Actuators on the System

Troubleshooting

Troubleshooting with Display

Explains how to interpret fault displays, identify fault numbers, BUS devices, and fault descriptions.

Troubleshooting Without Using Display

Provides solutions for common operational problems that do not involve display error codes.

Energy Saving Tips

Environmental Protection

Commissioning Log for the Heating System

Individual Timer Program Settings

Heating Program for Heating Circuit 1 and 2

Provides default and ready-made heating programs for copying and customization for heating circuits.

DHW Program Settings

Details how to set the DHW program, summarizing factory settings and providing space for personal settings.

DHW Circulation Program Settings

Explains how to set the hot water circulation program, summarizing factory and personal settings.