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CD Automation CD3000 E-3PH - User Manual

CD Automation CD3000 E-3PH
59 pages
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CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail: info@cdautomation.com - WEB: www.cdautomation.com
CD3000
E
-3PH
Thyristor Unit
USER’S MANUAL
Rev. 02/2015
00007
from 25A to 600A
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CD Automation CD3000 E-3PH Specifications

General IconGeneral
TypeThyristor Power Controller
Input3-phase
Output3-Phase
Frequency50/60 Hz
Operating Temperature0°C to 40°C
Humidity5% to 95% non-condensing
ProtectionOvertemperature
CoolingForced Air
Storage Temperature-25°C to 70°C
DimensionsVaries depending on model
WeightVaries depending on model

Summary

Important Safety Warnings and Considerations

Protection and Earth Connection

Unit's IP20 rating and earth connection for safety.

Electronic Supply and Electric Shock Hazard

Dedicated voltage for electronics and risk of electric shock from capacitors.

General Safety and EMC Considerations

Operational safety, EMC, and emissions guidelines.

Introduction to CD3000 E

Advantages of CD3000 E

Overview of the CD3000E's digital advantages over analog units.

CD-KP Interface

Functionality and features of the CD-KP accessory.

CD-EASY Memory Support

CD-EASY for simple configuration backup and cloning.

Software Configurator

Using the software for unit configuration and parameter management.

Quick Start Guide

CD3000 E Sizing

Sizing Calculations for Load Connections

Formulas for calculating current based on load type and wiring.

Unit Identification and Order Code

Unit Identification Label

Locating and understanding the product identification label.

Order Code Structure

Detailed breakdown of the CD3000E order code options.

Installation Procedures

Environmental Installation Conditions

Guidelines for ambient temperature, humidity, and installation environment.

Dimensions and Fixing Holes

Physical dimensions and mounting hole specifications for different unit sizes.

Cover Removal

Step-by-step instructions for removing the unit's cover.

Wiring Instructions

Wiring Details and Torque

General wiring precautions and power cable torque recommendations.

Power Cable Dimensions

Recommended power cable sizing (mm² and AWG) for different currents.

Command Terminal Cable Size

Specification for command terminal wiring connection capacity.

Power Terminals

Identification and function of power input (L1, L2, L3) and output (T1, T2, T3) terminals.

Command Terminals for Size S09

Detailed list of command terminals and their functions for Size S09.

Control Connection Diagram (Size S09)

Wiring diagram for the control connections of Size S09 units.

Command Terminals for Sizes S11;S13;S14

Detailed list of command terminals and their functions for Sizes S11/S13/S14.

Control Connection Diagram (Sizes S11;S13;S14)

Wiring diagram for the control connections of Sizes S11/S13/S14.

Power Output Features

Derating Curve

Graph illustrating current derating based on ambient temperature.

Cooling Fans

Information on the unit's cooling fans and their power consumption.

LED Status and Alarms

LED Status Table

Table mapping LED indicators to unit status and alarms.

Critical Alarms

Explanation of critical alarms and their causes (Phase Loss, External, Over-temp).

Not Critical Alarms

Explanation of non-critical alarms (SCR Short Circuit, Unbalanced Load, Heater Break).

Calibration Procedure

Steps for performing the unit calibration procedure.

Control Panel Operation

Control Panel Navigation

Overview of control panel keys, display, and menu access.

Firing Type Selection

Guide to selecting the appropriate firing mode for the load.

Single Cycle (SC) Firing

Details the Single Cycle firing method and its operational characteristics.

Suggested Recipe for Single Cycle

Recommended parameter settings for the Single Cycle firing mode.

Burst Firing (BF)

Explains the Burst Firing method and its benefits for reducing interference.

Soft Start with Burst Firing (S+BF)

Combines Burst Firing with soft start for reduced inrush current on inductive loads.

Suggested Recipe for Burst Firing

Recommended parameter settings for the Burst Firing mode.

Phase Angle (PA) Firing

Description of Phase Angle firing for inductive loads and transformer control.

Soft Start with Phase Angle (S+PA)

Combines Phase Angle firing with soft start for transformer magnetization.

Suggested Recipe for Phase Angle

Recommended parameter settings for the Phase Angle firing mode.

Delay Triggering (DT) Firing

How Delay Triggering prevents transient over-currents in transformer applications.

Suggested Recipe for Delay Triggering

Recommended parameter settings for the Delay Triggering firing mode.

Current Limit Functionality

How the current limit controls output and the procedure to set it.

Feedback Types

Explanation of available feedback modes (Voltage, Current, Power, External).

Optional Feedback Types

Mentions optional feedback configurations available on request.

Connection Description and Interfaces

Access to Electronic Boards

Instructions for safely accessing the unit's internal electronic boards.

Electronic Board Power Supply

Requirements for supplying power to the unit's electronic boards and fans.

Analog Inputs

Overview of the two configurable analog inputs for setpoint and feedback.

Primary Input Configuration

How to configure and calibrate the primary analog input.

Secondary Input Configuration

How to configure and calibrate the secondary analog input (Profiler/Feedback).

Analog Outputs

Details the analog output for average power retransmission.

Average Power Output Configuration

Configuration of the average power analog output scaling.

Digital Inputs

Overview of the four opto-isolated digital inputs.

Digital Input Functions (Terminals 17-20)

Functions of Reset Alarm, Start/Stop, Calibration, and Configurable digital inputs.

Digital Outputs

Overview of digital outputs (Relay and NPN).

Configurable Digital Outputs

Configuration of relay outputs for alarms and status.

PG Connector

Description of the connector used for software configuration.

RS485 Serial Port

Information on RS485 serial port for communication and networking.

MODBUS Communication

MODBUS RTU Protocol

Details the MODBUS RTU protocol and supported functions.

MODBUS Message Format

Structure and format of MODBUS messages, including CRC.

Read Holding Registers

MODBUS function for reading parameter values.

Preset Multiple Registers

MODBUS function for writing parameter values.

Error and Exception Responses

Explains error codes and exception responses in MODBUS communication.

Address Configuration

How to set the unit's address for MODBUS communication.

Configuration Parameters

Operator Menu Parameters

Parameters for monitoring status, alarms, and basic settings.

Hardware Menu Parameters

Parameters for configuring analog inputs/outputs and communication settings.

Setup Menu Parameters

Parameters for selecting firing type, feedback, and alarm settings.

Internal Fuse Protection

Fuse Code and Specifications

Table of internal fuse types, ratings, and quantities.

Maintenance and Warranty

Fan Status and Thermal Protection

Importance of fan operation and thermal switch protection.

Cleaning and Checks

Procedures for cleaning heat-sinks and checking terminals.

Warranty Conditions

Details CD Automation's warranty policy for its products.